Lead Engineer Resume

PROFESSIONAL EXPERIENCE

Confidential

Lead Engineer

Responsibilities:

Resolved key manufacturing issues wif custom fixtures and process refinement, more efficient production
DFMEA and PFMEA analysis and improvements for ATK and Gentex manufacturing.
R&D experience and performed transition from development to production for numerous programs including the Minute Man PAP and Orbus rocket motor, Scorpion HMIT system, Panavia Helmet mount for NVG
Design experience on AFRL Large Fairing program
Re - design analysis of rocket motor performance and payload increase for MSLV.
Experience wif multiple composites production methods: Fiberplacement, filament winding, autoclave bag molding, compression, bladder molding, and VARTM.
LEAN manufacturing, 5S organization, and 6 Sigma experience. SPC tracking
Fiberplacement and filament winding R&D, process experience, planning, and trouble shooting.
Composites Design & Mfg. lead for ECH including next gen. retention system
Ballistic Design and Manufacturing experience on ECH and LWACH programs including compression molding for ballistic, aircrew helmets, and composite visor components
Thermoplastic and Thermoset fiber/resin system experience including hybrid structures wif multiple material systems and multiple pre-preg broadgoods
Injection molding process and tooling experience, Lead composites manufacturing engineer for injection molded components for Panavia Program
Composite Engineer for Scorpion Design and Manufacturing and Producibility Analysis including Key Checklist requirements and final analysis report
BMC/SMC molding development and manufacturing experience wif multiple products including FIRST SMC component for Gentex Corporation
Provided key Design For Manufacturing feedback for high volume producibility for Gentex and Safran production programs.
Complete Manufacturing process development and flow created and refined for Very Large Asymmetric Fairing Program and out-of-autoclave production process
Trained Lead Bonding Operator and additional operators, Bonding Team Leader at Safran
Ballistic Helmet design and performance improvements including research, materials, testing, and manufacturing methods.
Trained operators on ECH molding process and Trained Scorpion team on material specifications, handling and prep, and molding process for new component production.
Lab Test experience including B-basis Test plan development Full Fiber & Resin material testing and characterization to determine product laminate design, Ballistic testing, including V0, V50 tests, and structural impact and fatigue testing
Prepared FAA test plans and oversaw key testing to determine design and production
Composite Tooling Design and Manufacturing on several programs including the Conic Adapter program, AFRL VLAF, and Lapels program. Led Atlas Conic Adapter Part fabrication
Lead Engineer for filament winding tooling for AFRL F-15 MSLV mock-up and manufacturing
Trained on CADWIND NG filament winding program including programming of system
Trained on the SEER-DFM estimation program and implemented for estimating cost for programs such as VLAF, ARES-1, and SLV programs
35 Hours of Training on SolidWorks 2011 by Prism Engineering wif 6 months of practical use
Autocad Mechanical
Epic, Oracle, Sharepoint, SmartTeam, and Impresa systems experience
MS Office computer skills wif C++ skills
Excellent understanding of mechanical devices/systems from work as a mechanic
Hands-on Production Manufacturing, Lab experience, Machine shop, and fabrication experience

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