SUMMARY:

• Currently working in Confidential as Mechanical Designer in Surface Pro & Development of next generation tablet/computing devices.
• Around 12+ years of Experience in Design and Development of parts for Audio Video Products, Home appliances, Medical, Automotive & defense engineering domains.
• Executed projects on Design of Air intake system components like Mufflers, Exhaust Manifold components. Which Includes sheet metal & casting parts.
• Executed projects on Crank Shaft, Front Axle Assembly, and Differential Assembly through Confidential
• Hands - on experience on plastic/sheet metal parts manufacturing processes.
• Proficient in product design for plastic parts and sheet metal parts, 3D parametric modeling, Assembling, Detailing and Reverse Engineering.
• Having good experience on Creo, Solid works, Unigraphics NX 7, 8 & Windchill, Team Center and ENOVIA
• Experience in Value Engineering, Concept/prototype Designs, Product design & Application Engineering areas.
• Quality checks for delivery, Workflow and finally releases the finalized drawings to production.
• Release the finalized models and drawing to the customer.
• Detail-oriented, multi task taker with strong organizational skills. Good interpersonal skills with good communication and presentation skills. Good Management and team building skills.
• Hands-on experience on GD&T and Well versed with ASME, ISO, ANSI Drawing standards
• Hands-on Experience in Tolerance loop analysis calculations and executed fewer projects.
• Understanding of product life cycle (from conceptualization to release) & Involved in DFMEA and Risk Management Activities.

TECHNICAL SKILLS:

Creo-3, Solid Works, Windchill, Team Centre, Agile, Confidential office

WORK EXPERIENCE:

Design & Sustenance Support

Confidential

Responsibilities:

• Interacting with the camera team, camera manufacturing vendor and checking the feasibility of integrating the camera in the device
• Designing and developing flex PCB to connect the cameras to the mother board Integrating the existing IR camera in the device
• Designing and developing light pipe to transmit IR light through TDM, light pipe has a lens feature to increase the field of throw
• Interacting with optical engineer and the light pipe manufacturing vendor to develop the light pipe.
• Design and development of light pipe for rear camera indicator
• Designing the mounting and locating features of the camera modules and light pipes
• Reviewing the EV (Engineering validation) build Cpk units and reporting the bugs in TFS
• Root cause the bugs and fixing the bug for the next EV build
• Creating part and assembly drawings
• Interaction with manufacturing and assembly partners
• Designing and developing fixtures.

Confidential

Responsibilities:

• Data Collection and analysis to identify key opportunities to focus our investigation on cost reduction, Value Engineering and Product Enhancement through value added features.
• Interact with Contract manufacturing on understanding the various assembly process and cycle time details.
• Interact with Supply chain management and Material procurement management on identifying long lead items and critical components.
• Performing activities on VEMT historical budget data gathering, Monthly Demand refresh & Budget-Spend tracking for ERBU & CRBU.
• Track the savings, project budget and spend using the CRM tool VEMT and periodically report to the top management team.
• Performing PID spend report for each qtr and separate report for respective PF’s … ASR9K, NCS6K, and NCS5500.
• Conducting design reviews on the technical deliverables and participation in the design reviews.
• PID & CPN analysis based on the BOM and ROI.
• Performing should costing and Tear down and brainstorming Activities.

Confidential

Design & Sustenance Support.

Responsibilities:

• T o conduct duties using CAD tool Unigraphics NX 7, 8 and SAP and Adoptive systems for product data management.
• Involving in Concept Generation of part design and development.
• Transforming the ideas to CAD models and prototyping for early evaluation of design concepts
• Top Down design checks for new concept design parts and design updates as per the clearance and interference checks.
• Involving Activities for Design Verification and Validation activities for Existing Product Changes
• Interacting with Cross Functional Teams like Regulatory agency, Design Quality, Supplier interaction Product Development Engineers.
• Involved in DFMEA & Risk Management Activities and Design History File Study.
• Coordinate between production & manufacturing and purchasing personnel with all necessary Documents and inquiries.
• Support Verification and Validation of new requirements/updates to existing requirements.
• Performing mechanical tests like Drop test, Leak Test, Sharp edge, Impact, stress and & Hardness tests.etc to evaluate the design verification and validation Process
• Closely working with engineering teams to conduct advanced root cause and risk analysis evaluations.
• Worked on PCB Board Enclosure Boxes.
• Provide technical analysis and solutions to issues and technical direction.

Confidential

Responsibilities:

• Responsible for delivery of the designs with right quality.
• The project required to conduct duties using CAD tool and Wind-chill for product data management.
• Design of Refrigeration products includes part level, subsystem level and also BOM changes which are as part of PCTO
• CAD and design support for multiple projects such as PCTO, COQ and Fewer NPI projects.
• Involving in Concept Generation of part design and development.
• Transforming the ideas to CAD models and coordinating with Prototype shop.
• Involved in detail functional design of the parts with the team.
• Tolerance stack up study for the Current and new design.
• Validating the functions of the new design on prototypes with Engineer.
• Bill of Material generation for the new and modified design assemblies.
• Manufacturing drawing creation and releasing through Windchill CN system.
• Top Down design validation with Engineers as and when required.
• Prioritizing the workload and off shoring the work and coordinating as required.
• Working on multiple projects at the same time without affecting the target dates.
• Interaction with suppliers and buyers to explain the design intent and requirement.
• Preparing drawing using GD&T as per ASME Y 14.5-2009 Standard.
• Coordinate between production & manufacturing and purchasing personnel with all necessary Documents and inquiries.
• Time estimation for completion of the work & Work allotment to engineers.
• Imparting training to engineers and explaining the functional requirement of the tool and method of manufacturing
• Involving in quality checking of designs and delivering error free designs.
• Attending technical and program reviews along with cross functional teams.

Confidential

Responsibilities:

• The project required to conduct duties using CAD tool PLM software’s.
• Creation of concepts part to final part.
• Part development as per customer input
• New proposals for design.
• Study the styling surfaces for tooling feasibility and discuss with concerned designer
• Provide feedback and implement the changes as suggested by customer
• Knowledge sharing with team
• Detail design of the selected concept with consideration DFM principles for sheet metal and casting parts
• Review of components in assembly for clearances & interferences
• Created drawings as per ASME Y14.5 standards for Fabricated and Mechanical assembly.
• Design of Mufflers and Exhaust Manifold systems.
• Design of Catalytic Convertor, Resonator, and Tail Pipe

Confidential

Responsibilities:

• Modeling, Assembly and Drafting of parts as per requirement & applying GD&T.
• Implementation of new processes for drawing generation with zero defects.
• Drawing modification as per customer requirement.
• Reverse Engineering of the products.
• To design the appropriate fixture and tooling for the production
• Designing and developing the special purpose gauges.
• Documentation as per ISO/TS16949:2002 for customer approval.
• Customer interaction to finalize the product design concepts per required norms.
• Verification of designs for functional, assembly, reliability and serviceability requirements.
• Identification of right vendors for manufacturing the product and for testing.
• Design reviews with customer and suppliers to optimize the design and from functional point of view and manufacturing point of view.
• Constantly interacting with the customer to update the developments in the projects and to fix the problems arising in the completion of the projects.

Confidential

Responsibilities:

• Design of Injection molds for plastic parts
• The project required to conduct duties using CAD tools, Solid Works and Auto CAD.
• Reverse engineering of Missile components.
• Conducting feasibility study from Design and Assy. point of view.
• Measurement of physical components and drawing free sketches and views with Respect to the component.
• Generation of part models assembly and detailing.
• Legacy data conversion of Chassis, lid, azimuth coupler, actuator cover, actuator
• Casing, actuator shaft, bearing block, link, locknut, servo casing, swivel arm, support Tube, techno spacer.