SUMMARY:

• Experience using Catia V5 & V6 (CAD), Enovia, and Redars (5 years)
• Experience using Solid Works, Inventor, and AutoCAD (7 years)
• Experience with Staad Pro Stress, Autodesk Mechanical Simulation, Mathcad and Solid Works Simulation Confidential (3 years)
• Solid knowledge in Aerospace DO160 (Environmental Standards), FAA, ISO, ITAR, ASME Y14.5 - 2009, AS9102 standards
• Stress analysists with aerospace tool structures for seismic loading, strength, stability, tipping, fatigue
• Experience with automation, robotics, pneumatic, electrical, and mechanical systems
• Development of aerospace tooling structures, functional test equipment (aerospace), automation, and complex tooling
• Experience with applying and use of Confidential & Confidential
• Aerospace design experience for aircraft (747, 767, 777, 787), automatic drills (CNC, PLC, HMI interface), heavy machinery, wing panels, interior cabins, oxygen and lavatory systems. (3 years)
• Experience with MS Office applications (10 years)

SKILLS:

• Specialize in determining root cause failure for problem solving and determining the most efficient and direct solution
• Excel in project management, working on various projects at one time, and leading work teams to success
• Knowledge of mechanical, automated, electrical systems, and machined components involved in fabrication, industrial, and quality controlled environments
• Experience working with complex aerospace tools and performing stress analysis in areas of structural failure, root analysis, bonding contact between the tool and airplane component
• Knowledge and understanding of lean manufacturing using six sigma and 5S concepts
• Working knowledge of varies materials, composites, treatments, and fabrication
• Implemented and refined design tools that reduce design cycle time and errors
• Excellent in leadership abilities in being a lead role for varies engineering teams
• Excellent in analytical, problem solving, and facilitation skills, lean, and quality control experience
• Superior verbal and written communication skills
• Great organizational skills

PROFESSIONAL EXPERIENCE:

Senior Manufacturing Engineer

Confidential, Oconomowoc, WI

Responsibilities:

• Liaison between General Manager and Manufacturing Engineering/ Production floor
• Helped to improve cost reductions, quality improvements, reduce lead times, reduce setup times, implant semi-automation where accessible
• Document procedures, preventive maintenance, equipment spare parts, revise/ write new work instructions as needed
• Provided organization at high level detail for 5S and lean manufacturing throughout production for maximizing efficiency
• Supported several manufacturing projects at both USA and Mexico plant
• Support IT projects and troubleshooting as Server Admin, setting up new email exchange, rewiring infrastructure, and supporting daily software/ hardware issues as they occur
• Preformed hands on projects for pneumatics, low pressure injection molding, electrical, mechanical
• Purchased capital assets

Stress Analyst

Confidential, Bothell, WA

Responsibilities:

• Performed stress analysts on aerospace large tooling structures for 777 and varies planes
• Analyzed tooling structures for seismic loads, strength, stability, tipping, fatigue
• Used Autodesk Mechanical Simulation, Straad Stress Pro, Catia V5, Mathcad, and excel to preform hand calculations and Confidential analysis
• Communicated with design engineers for improvements based on FEM results for improving tooling designs strength and overall structure use
• Developed in depth stress reports for overall analysists for all calculations preform including Confidential, hand calculations, safety factors

Design Engineer

Confidential, Bothell, WA

Responsibilities:

• Lead and supervised a team of mechanical/ tool design engineers for development of new automated machinery for aerospace and mechanical applications
• Developed project management tools, budget, planning, and analysis as acting lead for engineering team
• Developed time management tools to eliminate wastes, increase productivity for component design and tool making, and developed a more efficient work environment for the engineering department
• Effectively work with customers, suppliers, and all levels of shop and management personnel
• Complied engineering tool packages with budget and scheduling
• Investigated, developed, and verified accuracy of tooling concepts and tooling definitions for Confidential Space Launch Systems) for fabrication structures
• Conducted design review meetings as the lead engineer for several design projects
• As a lead, reviewed engineering packages for accuracy and to meet all customer requirements
• Provided engineering design disposition on tool discrepancies to identify solutions
• Participated in multi-functional product design reviews to support manufacturing/tooling plan
• Competently design tooling/fixtures and demonstrate practical real-world approach to coordinate tool design concept to part/process being used
• Designed systems involving automatic and machine control systems
• Designed tools by performing stress calculations and applying Confidential & Confidential (ASME Y14.5) for drawings and annotations
• Designed and supported tools for drive and rotor systems for Bell helicopter on the 525 program
• Effectively work with customers, suppliers, and all levels of shop and management personnel
• Gathered data and produced models/sketches using Catia V6 and Enovia CAD software in support of multi-functional product design reviews
• Met ISO 9001, ASME Y14.100 and Y14.41, ITAR, EAR and FAA guidelines
• Established responsibilities and requirements of a tool design engineer for aerospace design and fabrication build
• Supported tools involved with (777, 767, 767T, 747, and 737) production lines
• Performed stress and Confidential analysis for materials, composites, and treatments under tool design requirements
• Gathered data and produced models/sketches using Catia V5 and Enovia CAD software in support of multi-functional product design reviews
• Performed test planning and execution for aerospace systems involving data reduction and analysis
• Meet ISO 9001, ASME Y14.100 and Y14.41, ITAR, EAR and FAA guidelines

Facilities Equipment Engineer

Confidential, Everett, WA

Responsibilities:

• Development of aerospace tooling concepts and definitions
• Specified component parameters, selected materials and designed parts used for aircraft structure
• Prepared FAA documents and test plans in direct relation to the aircraft industry with materials, parts, processes, and procedures
• Gathered support information for development of off load packages with support for 747, 767, and 777 aircraft
• Gathered data and produced models/sketches using Catia V5 and Solid Works CAD software in design of new machinery and automated mechanical and electrical systems
• Prepared and reviewed technical documentation utilizing FAA guidelines for test plans, preventive maintenance documents, and user operational, maintenance, program, and administration manuals
• Worked towards certification of safety for ASP (associate safety certification)

Mechanical Design Engineer

Confidential, Franklin, WI

Responsibilities:

• Developed and design of high speed electrical labeling and packaging machines for beer/ wine bottle soda/ water, bottles, and varies food consumer cans and glass/ plastic bottles
• Collected and assisted in the development of technical data for engineering design character on tool inconsistencies
• Performed duties of a Tool Design Engineer for tool, machine, and fixture design for fabricated systems
• Used Solid Works and Unigraphics Confidential 3-D CAD Software
• Worked directly with PLM (product life management) systems
• Used SAP software for engineering for creating BOMs, component material management, and part number creation
• Worked project teams for new and refurbished tool design
• Verified accuracy on non-technical data for other employees