PROFESSIONAL SUMMARY:

• Over 8 years of shear Functional and Technical experience in PM/QM module. Have worked in 2 Full life - cycle Implementations,1 Enhancement, 1 Production Support and 1 Implementation and Support, including releases 4.6 C, 4.7, ECC 6.0 and 1 upgrade from R/3 4.6c to SAP ECC 6.0
• Involved in business discussions, conducted business workshops, process analysis as a part of business blue print phase.
• Configured Technical Objects, Task lists, Work Centers, Time and counter based preventive maintenance, GIS integration for PM implementation.
• Experienced in SAP recommended ASAP methodology on all stages of projects including Business Process Analysis, As-Is and To-Be designing, Business Blueprint Mapping, Gap Analysis to customization, Go-live, post live production support, User training and Documentation.
• Experience in SAP data migration from legacy to SAP system using Legacy System Migration Workbench (LSMW).
• Excellent team member, motivated to learn new technology, maintaining good interpersonal relations, client interaction, strong communication and presentation skills, and hard working.

Plant Maintenance (PM) Configuration Skills

• Functional Location structure, Equipment management, Maintenance Notifications, Maintenance Orders, Maintenance Order Completion, Maintenance Assemblies, Number ranges, Screen layouts, Control keys, Measuring Points and Counters, Characteristics, Code groups, Catalog profiles, User Status, Non-stock items, Movement Types, Serialization, User exits, Reports.
• Maintenance Strategies, Maintenance Task Lists, Time-based and Performance-based Maintenance Plans, Scheduling and Deadline Monitoring.
• Refurbishment of repairable spares, Processing of external services, Calibration Order process, Work Clearance Management, Warranty tracking, Fleet Management, Asset Management, Settlement.
• Material Master, Bills of Materials, Work Centers, Routings, Material Requirements Planning, Goods movements, Batch management, Storage Locations, Planned & Production orders, Purchase orders, Purchase requisitions, Service orders, Settlement, Deliveries, Master inspection characteristics, Inspection lots, Results Recording, Usage Decisions.
• Work orders, Notifications, System Status, Time Confirmation, Components, Order Settlement and Completion, Maintenance Plan Scheduling, External services, Warranty Tracking, Report.

Quality Maintenance (QM) Configuration Skills

• Experience in configuration of Inspection plans, Master Inspection Characteristics, Inspection Methods, Inspection Lots, Dynamic Modification Rule, Certificate Profiles, Quality Certificates, and Quality Notifications.
• Quality planning: Master data - Inspection plan, Inspection characteristics, Inspection Methods, Sampling Procedures, Sampling Schemes, Dynamic Modification Rule.
• Quality Inspection: Triggering inspection lots, Inspection types and sources, Results recording, Defects recording, Usage Decisions, Inspection Lot creation, Sample Management, Test Equipment Management and Calibration.
• Have experience with QM Quality certificates and implemented certificate of analysis. Developed brand new certificate for the customer. Experience in creating certificate profile.
• Configured inspection types and goods receipt inspection for Purchase orders, Goods issue inspection for sales orders, In-process inspection for manufacturing, and goods receipt inspection for finished goods.
• Quality Info records, Defects recording, DMR, knowledge of LIMS system, QM batch management, Goods receipt inspections, Goods Movement type, Digital Signatures.
• Experience in Creation of QM Inspection Lot, QM Quality Info Record, Inspection Plan, Master Inspection Characteristic, Sampling Procedure and Result Recording and Usage Decision for Inspection Lot, Quality Notification, and thorough knowledge of Defect Type, Causes, Corrective Task and Corrective Actions. Customization and Configuration of QM Quality Planning, Inspection, Notification and Control.

TECHNICAL SKILLS:

ERP Packages: ECC 6.0, SAP R/3 4.7, 4.6C

ERP Modules: SAP PM/QM

Project Management & Process Designing: MS Project, ASAP Project Methodology, Visio,@-RISK decision

Document Management: SharePoint

Operating Systems: Windows 8/7/XP/NT/2000/98

Office Software: MS Word, MS Excel, MS PowerPoint, MS Access

Programming Languages: Visual Basic 6.0, ActiveX Technology, COM, ActiveX Data

PROFESSIONAL EXPERIENCE:

Confidential, Sunnyvale, CA

SAP PM/QM Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Contributed positively to streamline the business processes to stabilize flow, change basic configurations to map the end-to-end business processes in SAP and worked on trouble shooting for PM/QM.
• Worked on Production/Post Production support for various issues and resolved issue raised by the end user.
• Handling all complicated issue and provided solution to users in PM/QM module.
• Involving support activity such as master data maintenance, user creation and role maintenance.
• Worked on maintenance task lists for Equipment, Functional Locations and general tasks for Preventive Maintenance processing.
• Identified the key business scenarios based on Production users and resolved tickets raised for PM Planner Groups, PM Processing and Notifications, Breakdown Orders, External Contract Orders and Refurbishment Orders.
• Worked on capacity requirements planning in Plant Maintenance in the view of detail work scheduling for individual maintenance work centers based on PP work center availability.
• Worked on object links between the technical objects to analyze the malfunction locations and possible shutdown of affected technical systems.
• Worked on Configuration and Re-configuration of QM Master Data like Material Master for QM View, Codes and Code Groups, Sampling Scheme, MICs, Inspection Methods, Inspection Plan and strategies.
• Facilitated development of reports and work order print-out modifications.
• Worked for production order to be used by maintenance departments to assemble parts by generating planned orders from MRP.
• Involved in refurbishment processing for repairable spares and warranty tracking of equipment during notification creation.
• Worked with Quality Certificates, Certificates of Analysis, Certificate Profiles, Quality in Production, and Quality Info Records for Procurement.
• Worked with Automated Usage Decision for Quality accepted stocks, created batch job for the same to clear the accepted stocks, worked with Return to Vendor Process for the rejected materials, automated work flow through Quality Notifications and email trigger from SAP workflow to outside vendors.
• Maintain DMS document creation, various document type linkages with the object links.
• Review all custom programs, custom transactions, user exits, interfaces, custom reports related to PM/QM module.
• Involved in training material guide preparation and Super user Training.

Confidential, Redmond, WA

SAP PM/QM Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Responsible for full life cycle implementation of PM module including post go - live support for couple of plants in North America.
• Configured Technical Objects, which include Serialized Equipment, Functional Locations, Material BOM and Equipment BOM. In Order processing configured Notifications, Orders, Catalog profiles, Costing, Order Settlement.
• Developed Maintenance strategies, General maintenance task lists, and Maintenance plans. Created User status for work orders to provide restrictions of transactions based on status to reduce user error.
• Configured Code groups, Catalog profiles, Characteristics, Measuring points, and Counters.
• Created General Maintenance Task Lists for inspection, maintenance and repair processes of equipment and used these task lists for Preventive Maintenance instead of creating Equipment Task Lists.
• Preparation of AS-IS and TO-BE models of the business process with new configuration changes.
• Configuration as per the client’s requirements was performed in Quality Planning, Quality inspection.
• Configured QM batch management, QM Characteristics, QM classes and the object assignment.
• Performed all configurations for Quality Management module with emphasis on Goods Receipts inspections and Vendor Evaluations.
• Identifying QM master data attributes.
• Maintained and assigned inspection types, maintained inspection lot origin.
• Involved in end-user training to use the system.
• Breakdown Maintenance - performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement.
• Configured for creating time-based and performance-based maintenance plans for preventive maintenance, scheduled maintenance plans for defined cycles to generate maintenance calls and processing of maintenance calls.
• Gap Analysis (client wanted automatic print-out of work orders when orders were “created” and this functionality is unavailable in standard SAP) - performed enhancement by writing functional design specifications for developers to generate automatic print-out of work orders when created.
• Prepared documentation for end users and actively involved during training sessions, even trained few client members to have hands on SAP and provided support to the offshore team.
• Worked on the different issues of preventive maintenance such creation of all kind of task lists, assign proper equipment task lists, assign Measuring points and counters in the plans, help to print all the preventive order with relevant information to help onsite technician, used different control key for internal and external contractor, change the maintenance plan according to the planner requirements, scheduling the maintenance plans.
• Created User status for maintenance and service orders so that the maintenance planners would know that the forwarded order has been viewed by the recipient thus providing smooth transition for order processing.
• Configured Completion Confirmation of Maintenance and Service Order processing, defined control parameters, set up screen templates and field selection.
• Performed data migration from Legacy system to SAP Plant Maintenance Masters using Legacy System Migration Workbench (LSMW).

Confidential, Morristown, NJ

SAP PM/QM Consultant

Environment: SAP ECC 6.0

R esponsibilities:

• Worked on Production/Post Production support for various issues and resolved issue raised by the end user.
• Contributed positively to streamline the business processes to stabilize flow, change basic configurations to map the end-to-end business processes in SAP and worked on trouble shooting for PM/QM.
• Handling all complicated issue and provided solution to users in PM/QM module.
• Involving support activity such as master data maintenance, user creation and role maintenance.
• Worked on maintenance task lists for Equipments, Functional Locations and general tasks for Preventive Maintenance processing.
• Identified the key business scenarios based on Production users and Resolved tickets raised for PM Planner Groups, PM Processing and Notifications, Breakdown Orders, External Contract Orders and Refurbishment Orders.
• Worked on capacity requirements planning in Plant Maintenance in the view of detail work scheduling for individual maintenance work centers based on PP work center availability.
• Worked on object links between the technical objects to analyze the malfunction locations and possible shutdown of affected technical systems.
• Worked on Configuration and Re-configuration of QM Master Data like Material Master for QM View, Codes and Code Groups, Sampling Scheme, MICs, Inspection Methods, Inspection Plan and strategies.
• Facilitated development of reports and work order print-out modifications.
• Worked for production order to be used by maintenance departments to assemble parts by generating planned orders from MRP.
• Involved in refurbishment processing for repairable spares and warranty tracking of equipment during notification creation.
• Worked with Quality Certificates, Certificates of Analysis, Certificate Profiles, Quality in Production, and Quality Info Records for Procurement.
• Worked with Automated Usage Decision for Quality accepted stocks, created batch job for the same to clear the accepted stocks, worked with Return to Vendor Process for the rejected materials, automated work flow through Quality Notifications and email trigger from SAP workflow to outside vendors.
• Maintain DMS document creation, various document type linkages with the object links.
• Review all custom programs, custom transactions, user exits, interfaces, custom reports related to PM/QM module.
• Involved in training material guide preparation and Super user Training.
• Defined Inspection Checkpoints, Inspection Lots and maintained Inspection results ( QM) also worked on Stability Study (QM) .
• Worked on Periodic Data Transfer from Legacy System into SAP using LSMW Tool; Data transfer included mapping fields, reading the spreadsheet files and converting into the target format.

Confidential, PA

SAP PM/QM Consultant (Implementation and Support)

Environment: SAP ECC 6.0

Responsibilities:

• Full life cycle implementation of SAP Plant Maintenance module using ASAP methodology - project preparation, business blueprint, realization, final preparation, go live and post implementation support.
• Created hierarchy levels using structure indicator for functional locations to represent operational structures according to company’s functionality and created different views for it using alternative labeling system.
• Configured and created PM Master Data - Functional Locations, Equipment’s including PRTs, Materials and Material BOMs and Work Centers, and maintained authorizations for those data elements.
• Implemented ABC indicator to classify the importance of technical objects within the production areas of the plant.
• Created General Maintenance Task Lists for inspection, maintenance and repair processes of equipments and used these task lists for Preventive Maintenance instead of creating Equipment Task Lists.
• Preventive Maintenance - performed necessary configuration for creating time-based and performance-based maintenance plans, scheduled maintenance plans for defined cycles to generate maintenance calls and processing of maintenance calls.
• Created User status for maintenance and service orders so that the maintenance planners would know that the forwarded order has been viewed by the recipient thus providing smooth transition for order processing.
• Configured Completion Confirmation of Maintenance and Service Order processing - defined control parameters, set up screen templates and field selection.
• Performed data migration from Legacy system to SAP Plant Maintenance tables using Legacy System Migration Workbench (LSMW).
• Involved during installation of Mobile Asset Management component and made necessary configuration in SAP for maintenance and service processing using mobile devices.
• Created purchase order in MM, received goods and performed the post goods movement for order processing for testing purpose.
• Configured Control keys for inspection operations.
• Defined QM inspection plans for equipment in PM and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions.
• Created formulae in Inspection Plan and automatic valuation of Results Recording.
• Configured code groups, catalog profiles, characteristics, measuring points, and counters.
• Performed the necessary configuration of QM module with emphasis on Goods Receipt Inspections and vendor evaluations.
• Quality notifications were created including product recalls, vendor evaluation and customer complaints that were used in this implementation.
• Created test scenarios, performed Unit testing and Integration testing and involved during String testing and Archive testing.
• Created detailed documentation, trained end users and provided post implementation support.

Confidential, Peoria, IL

SAP PM/QM Consultant (Upgrade)

Environment: SAP Upgrade from R/3 4.6C to ECC 6.0

Responsibilities:

• Involved during upgrade of SAP system from version R/3 4.6C to version ECC 6.0 and functional analysis of ECC 6.0 version.
• Implemented ASAP methodology and successfully upgraded.
• Involved in study of company business process and preparing ‘AS IS’ and ‘TO BE’ process and performed GAP analysis in the production environment.
• Interacted extensively with client and adapted client’s requirements within the scope of SAP.
• Prepared project plans, reviews, scoping studies, weekly/ monthly meetings and participated in steering committee meetings.
• Study business scenarios for deciding planning strategies to implement.
• Maintained master data: material master, BOM, alternative BOM, Work Center, Routing, Rate Routing, Schedule margin key, activity types.
• Worked on Discrete and Repetitive Manufacturing as per business requirements.
• Established production version for alternative BOM.
• Implemented Lean Manufacturing using KANBAN signals.
• Configured and customized KANBAN master data such as Supply Area, Control Cycle, replenishment strategies and defined status sequences in customizing.
• Implemented Quality with procurement, in-process inspection lots, source inspections, created Q-info records, inspection plans.
• Setting up batch determination and check strategy using strategy types, and search procedures.
• Condition techniques to facilitate conditional acceptance of goods during GR related transactions.
• MPS/MRP: Various planning methods, Total planning at plant level (online/ background job), Single-item multi-level, MRP/Stock requirement list -Individual display & Collective display. Production order cycle, Scheduling, Availability check, Back-flushing, reversals, Post processing, Order Information systems.
• Trained Super user’s and End user’s in QM master data and business process understanding for vendor, In- process inspections and job confirmation.
• Trained Key Users and developed normal trouble shooting guide.
• Part of production support team after Go-live.
• Defined QM inspection plans for equipment in PM and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions.
• Worked closely with business users to collect data and created Inspection Plan, Quality Certificates, Quality Notifications, Batches, Batch classifications, Quality Inspection Characteristics, Quality Info Records, Quality Inspection Plan.
• Created formulae in Inspection Plan and automatic valuation of Results Recording.
• Performed the necessary configuration of QM module with emphasis on Goods Receipt Inspections and vendor evaluations.
• Quality notification were created including product recalls, vendor evaluation and customer complaints that were used in this implementation.
• Performed configuration on Serialization process and equipment for tracking high frequency usage parts and cost associated with that equipment.
• Involved during Unit testing, String testing, Integration testing and documentation of test scripts.

Confidential, Houston, TX

SAP PM/QM Consultant (Full Life-Cycle Implementation)

Environment: SAP ECC 6.0

Responsibilities:

• Responsible for Full Cycle Implementation of PM/QM module.
• Involved in different phases such as business requirement collection, project analysis, process design, blue print, configuration, testing, data conversion, user training, go live, and post implementation support.
• Configured Functional Location structure, Equipment management, Maintenance Notifications, Maintenance Orders, Maintenance Order Completion, Maintenance Assemblies, Number ranges, Screen layouts, Control keys, Measuring Points and Counters, Characteristics, Code groups, Catalog profiles, User Status, Non-stock items, Movement Types, Serialization, User exits, Reports.
• Defined Maintenance Strategies, Maintenance Task Lists, Time-based and Performance-based Maintenance Plans, Scheduling and Deadline Monitoring.
• Refurbishment of repairable spares, Processing of external services, Calibration Order process, Work Clearance Management, Warranty tracking, Fleet Management, Asset Management.
• Created object link between equipments and defined an object network to see the connection between equipments and to recognize possible causes when analyzing malfunctions.
• Breakdown Maintenance - performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement.
• Defined shop papers, forms and output programs for effective processing of maintenance and service orders.
• Preventive Maintenance - created strategy based maintenance plans and multiple counter plans for various equipments within the plant to ensure optimal functionality.
• Refurbishment Processing - implemented refurbishment processing for faulty equipments and materials and repairable spares within the plant and maintained Settlement profile for refurbishment order types.
• Performed configuration of Quality Inspection process - Inspection Lot creation, Results Recording, Defects Recording and Inspection Lot completion for Goods Receipt, In-process and Inspections for returns from the customer.
• Set up configuration and Master Data necessary for Certificate of Analysis (COA) printing, which includes setting up of certificate profile and certificate profile assignment.
• Detailed functional design to determine Functionality Gaps in Engineering and Production. Understand the requirements of Reports, Interface, Enhancements, Forms and preparation of functional specifications for RICEFW specifications.
• Developed a conceptual design for QM functionality and worked on the integration of QM with PP-PI.
• Performed In Process Inspection and Finished Product Inspection.
• Configured Defect Codes assigned them to Code Groups.
• Configured Selection Sets and assigned Code groups to Selection Sets.
• Involved in the configuration of Quality Info records which are used for vendor Evaluation.
• Coordinated and developed customized reports and Interacted with client’s core team members and end users. Provided Post-Go Live support for smooth functioning.

Confidential, Mount Juliet, TN

PM Consultant (Enhancement)

Version: SAP R/3 4.6c

Responsibilities:

• Supported the existing system by fixing bugs and implementing new enhancements.
• Configured production scheduling profile, capacity planner, MRP types, MRP controller and Lot-sizing procedures.
• Customized task list usages, standard values and parameters, defined control keys, maintained task list types, material allocation, defined work scheduler/planner group, reduction strategies, routing selections in routings and work centers.
• Participated in Technology review & Design review meetings.
• Designed and implemented Variant configuration, and maintained Super BOM, routing and object dependencies.
• Configured planning strategies and requirement type, creation of MRP elements, basic and lead-time scheduling, strategy group and strategy group to MRP group assignments, define MRP controllers.
• Customized plant parameters, BOM explosion control and defining the views required.
• Provided Post Implementation support with Material Master, BOM, Work Center, Routings, Production Planning, MRP and Production Control.