SUMMARY:

• SAP Consultant with 9+ Years of total experience in SAP PP/QM and MM.
• Excels in performing manufacturing industry experiences with production planning and control activities.
• Exposure in SAP support projects.
• Worked both in Discrete & Repetitive Manufacturing Process
• Batch Management
• SAP Quality Management
• Well versed in LSMW for data migration & SAP queries for reporting
• An effective communicator with strong leadership, decision making, analytical and problem solving skills.

AREAS OF EXPERTISE:

• Master data (Material Master, BOM, WC, Routings, Master recipe, Rate routing & Product version )
• Demand Management
• Material Requirement Planning
• Production Shop floor control
• Worked with LSMW
• Customization of Master Data, MRP & SFC
• Plant Creations, pricing procedures, release strategies, subcontracting and account determination.
• Dem and management (Requirement types and Planning Strategies)
• Material Requirement Planning (Execution, Technical Processes of MRP, Evaluation of MRP)
• Shop Floor Control involving Order Type, Order Status, Production Order Creation and Change, Availability checks, Material staging, Confirmation
• Variant Configuration (created a class of class type 300, Creation of configurable material and assign class to it, created Super BOM, Super Routing - assigning dependencies to characteristics, created a configuration profile for configuration material)
• Batch management configuration - Batch classification, Batch determination & Batch derivation
• Period-end-closing activity- overhead, variance calculation, Settlement & Batch derivation
• Capacity requirement planning and KANBAN
• Worked on MTS (Make-to-stock), MTO (Make-to-order), Make-to-order for configurable Material, Stock Requirement/ MRP Lists, phantom items
• Quality Planning (Material Specification, Inspections Plans for Inspection Planning, Inspection Method, Q-info record)
• QM Basic data (Inspection method, Sampling scheme, Sampling procedure, class characteristics, Master inspection characteristics, catalogs and selected set
• Quality Basic data (Inspection lot processing, QM in production, Results recording, Defects recording, Quality Level, Sample management)
• Quality Control (Dynamic modification of the inspection scope)
• Quality certificates
• Quality Notification (Defect Analysis, Customer Complaint, Complaint against vendor)

SAP MATERIAL MANAGEMENT (MM) SKILLS:

• Plant creation and assigning at the organization level
• Pricing Procedures
• Release Strategies
• Subcontracting

PROFESSIONAL EXPERIENCE:

Confidential, San Francisco, CA

SAP QM/PP Consultant

Responsibilities:

• Responsible for QM/MM configuration , User training and Production support.
• Part of SAP implementation team & module expert for pre Go - live cut-over activities.
• Was involved extensively to understand user requirements from five different divisions within the organization including power products, Automation and Robotics. Mapped business requirements and identified few GAPs.
• Configured plant specific requirements for QM with plant specific Code and Code groups, Selected Sets, defect catalogue.
• Trained Super user's and End user's in QM master data and business process understanding for incoming, in process and customer based inspection.
• Worked on Master data for QM including QM order's , Custom notification, Material specifications, Task list, Info record, Certificate processing, DMR.
• Also worked on work flow for quality Notification . Defined custom types as well.
• Designed FDD for custom reports, forms, Interfaces. Also created BI reports for vendor evaluation and to capture COPQ data within each business unit.
• Was involved in preparing Unit/ CAT testing scenario's such as made to order, made to stock for configurable parts.
• Defined client specific return's good material process in QM and repair order processing for warranty products.
• Was involved in defining variant class, configuration profile, characteristic for configurable material, strategy group.
• As part of the PLM team, defined Engineering Change Management process .
• Worked on DMS master data , document creation, various document type linkages with the object links.
• Involved in Solution Manager Document creation and updating. Also worked with ARIS team for updating the document from manager and cross reference to ARIS database .
• Assigned client divisions specific setup with security roles and responsibilities

Confidential, Lancaster, Pennsylvania

SAP QM/PP Consultant

Responsibilities:

• Working as a SAP PP/MMFunctional Analyst involved in both Production support and enhancements
• Extensively worked on Shop Floor Configuration for the new plants; Custom Order Types, Order Type Dependent Parameters, Scheduling Profile and Confirmation Parameters.
• Reconfigured plant parameters for Materials Requirement Planning (MRP) such as MRP groups, MRP controller, MRP types, planning calendar, planning horizon, lot - sizing procedure, and availability check for components.
• Maintained make to order planning, planning with final assembly strategy for various products.
• Involved in developing custom programs to calculate safety stock and re-order point based on the demand and history.
• Understanding of Integration Points of PP with MM,QM SD, WM, FI/CO modules.
• Worked on the integration of the Demand data between ECC and APO
• Provided support to end users and coordinated with them to resolve various issues on Z- reports, serial numbers, batch job failures and custom tables.
• Implemented Quality Management module with emphasis on QMin Production on statistical process control.
• Created inspection plans, master inspection characteristics and inspection methods.
• Worked on results and defects recording and usage decision making for transfer posting of quality stock.
• Created SAP Queries, Query group, and Info, set for having custom reports.
• Worked extensively on Unit testing and Integration testing, used work soft certify for testing the system for any inconsistencies and Created new test scenarios for custom enhancements for the new plants.
• Worked closely with BW/BI team in creating various reports required for production operations.

Confidential, PEORIA, IL

SAP QM/PP Consultant

Responsibilities:

• Responsible for post Go-live support, and responsible for developing functional specification for various enhancements and reporting requirements in SAP S4/HANA.
• Worked on implementing new QM processes such as vendor release process, quality certificates, quality notifications and process to support root cause analysis of filed failures to drive continuous improvements.
• Was responsible for identifying requirement of additional Master data changes to the existing one like batch record, Task list, Usage Decision and quality certificate enhancements
• Resolved Issues related to quality inspection plan between Inter company Stock Transfer Orders.
• Tested interface to drive auto notification initiation, processing and disposition.
• Designed FDS and TDS for custom reports related to work dispatch and efficiency. Created custom report by product hierarchy to drive Key Performance Indicators.
• Was involved in preparing test scenarios and test scripts based on pre-post release developments and integration on HPQC.
• Was involved in custom report creation based on client specific requirement for forecasting and scheduling jobs.
• Trained QM/PP super users to create requisition, quality info record, sample, manual lots, notification processing and prepared training manuals.
• Worked on DMS master data, document creation, document type linkages with the object links
• Worked on Solution Manager for documentation and Configuration update.
• Responsible for customization of PP/QM Module according to the business requirements and Integration between various modules.
• Developed the design phase to design the system at detail levels as per TO-BE process like preparing the Process design for Material master creation, BOM, Resource, Master Recipe, ECN, MRP (consumption based planning, reorder point.
• Planning, safety stock replenishment & Forecast based planning which includes the process description and Process flow chart.
• Understood the requirement of Reports, Interface, Forms and Enhancement and Preparation of Functional Specifications for RICEF Specifications in Production Process Implemented SOP: Flexible planning based on customized info structure. (Put as 1 st point)
• Define alternate BOMs for each customer. Define different production versions for each alternate BOM and assign to the routing. Define the activity types for packing and mixing in the work center and assign them to the cost center.
• Set up missing master data such as material master, master recipes and resources.
• Configuration of QM notifications and COA and print parameters.
• Performed configurations in QM master data such as inspection characteristics, inspection plane

Confidential, NY

SAP PP Lead

Responsibilities:

• Involved in full cycle implementation of SAP PP module and its interfaces (PM) and prepared business blueprint for MM module.
• Worked on procure to pay process like creation of purchase requisitions, Purchase orders.
• Worked on Extended Classic Scenario in SRM Portal.
• Mainly focused on Direct Material Procurement in SRM
• Configured BOM, WorkCentre, standard value, Routing, production version.
• Configured PM Organization Structure: Define Location, Maintain Maintenance Planning Plant, Assign Maintenance Planning Plant to Maintenance Plant, Define Currency For Maint. Statistics.
• Master Data: Equipment, Functional location, BOM, Work Center, Maintenance Strategy, Maintenance Task List, Maintenance Plans, Class & Characteristics, Catalogues, Measuring Point & Counter, Permit, Assembly, Object network, Revision, Service Master,
• Master Inspection Characteristic, Material Master-Spares, Partner, Address Management, Multilingual Short Text.
• Implemented Cross Company Stock Transport Orders (STO), Created new Delivery type, New Document type, worked in Inbound Deliveries, Outbound Deliveries.
• Worked in the WM, configuring the master data and transactional data items like storage types, storage sections, storage bins, picking and put away areas.
• Configured WM Structure by Defining storage types, storage sections, storage bins, quant’s, doors etc.
• Defined and managed several different types of storage, such as high rack storage, block storage or fixed bin storage.
• Defined Storage Bin Structure for all Materials by defining Template, Structure, Start Value, End Value and Increment.
• Customized put away and picking strategies for fixed bin, open storage, addition to existing stock, and storage unit types (pallets).
• Defined Put away and Picking strategies.
• Configured Handling unit management system and RF scanners.
• Implemented MM module included business process analysis, configured following processes and requirement analysis for MM module.
• Configured system such as purchasing, Inventory Management, Valuation and account determination and Invoice verification.
• Configured Physical inventory and Cycle counting methods according to the warehouse business process.
• Defined organizational structure, mapped settings, activated organization in MM-IM and its integration with other modules.
• Customization of Automatic account (G/L) determination in integration with FI.
• Customized material, vendor master views and configured transaction screens as per client’s requirements.
• Configured MM functionalities data in material Master, Vendor Master, Info Records, and Source List.
• Tested purchase requisition cycle, requests for quotation cycle, Purchase order cycle, outline agreements, sub-contracting, goods receipts and issue cycles using HPQC.

Confidential

SAP QM/PP Functional Consultant

Responsibilities:

• Configured and customized QM (master data, notifications for customer complaints, inspection processing).
• Analyzed manufacturing processes, understand pain points, develop new designs, strategic plans and provide guidance in manufacturing and plant maintenance areas.
• Integration between Manufacturing and Maintenance, automatic preventive maintenance
• Scheduling and dashboard visibility of time slots available for maintenance, not disrupting production schedule.
• Designed solutions complying with FDAs CFR (Code of Federal Regulations) 21 part 11,
• Electronic records for audit and compliance.
• Provided solution through configuration, enhancements BADIs, customization, reporting analytics.
• Implemented Digital signatures (Electronic approvals) and workflows for Master data (Equipment, Task List, Maintenance plan) and transactional data (Notification, Work order, confirmation) changes, as part of audit/compliance requirement.
• Implemented time zone activation for master data and transactional data to be in synch with server time stamps.
• Integrations with Annual maintenance contracts, external service contracts, service entry sheets, purchase orders, external services.
• Conducted in SAP QM - inspection lots, inspection methods, quality certificates, and sampling procedures.
• Assisted in quality internal and external regulatory audits.
• Assisted in root cause analysis (RCA) and corrective and preventive action (CAPA) processes.
• Accomplished training in hazard analysis and critical control points (HACCP), analyzing root causes and lean techniques.
• Monitored and analyzed the workflow, procedures and processes throughout the product life cycle.
• Participated in testing SAP functions associated with the planning, inspection, notifications, and stability management.
• Assisted in preparation of master data for SAP-Quality Management and SAP- Production Planning.
• Developed several KPI reports for work order planning and execution.