SUMMARY

• Over 10 years of Professional experience in Production Planning and Manufacturing industry in which Nearly 7 years in SAP PP/PP - PI/QM/PM/MM and 3 years of Industry/Domain experience.
• Having good communication skill, team management, knowledge over different business scenarios (manufacturing, pharma, food industries, chemical and highly secured NASA products etc.).
• Having good management skills, lead the team, maintaining the daily, weekly and monthly status update meetings with in the team and with clients, business owners
• Prepared the all the power point presentation related to user documents, user documents and project status meetings.
• Provided the Pre Sales Solutions by Preparing the Proto type Business requirements to Pipes (Metals) and Tube manufacturing Companies, Cookies (Process Industries), pharmaceutical industries and MFG Companies
• Good knowledge on SAP SOP and Flexible planning, Demand management, Short term and long term planning, rough cut planning also and Plan to manufacturing process (P2M).
• Good working knowledge on the SAP PP/PP-PI master data BOM, Routing, work center and production version, SOP, Flexible planning, rough cur planning, DRP, Capacity planning, demand management, MRP, Batch management, production order process from planned orders and normal production, Plan to Manufacturing configuration and process, good working skills on discreet manufacturing, repetitive manufacturing and process industries.
• Good Knowledge of QM/PP Integration with PP-PI, SD,PM and Global trade services(GTS)modules
• Good Hands on experience on SAP MM and it’s integration with other modules, Enterprise structure, material master, vendor master, settings related to material types, info records, source list, purchasing process, release strategies, source determination, quota arrangement, GR process, pricing procedure and the document management and process flow and integration with P2M Process.
• Receiving inspection, In-process Inspection, Quality Certificates, Quality Notifications, Master data- Inspection point based result recording, MIC's, Inspection Plans, Material specifications, Quality info-records, Sample schemas, sampling proceduresand integration with P2M process.
• Worked in environment where the business process meet the high systems practice like GMP and medical, pharma companies ISO 13485 standard systems
• Prepared the SAP Proto type SAP Solution as per the business requirements in different areas like food, pharma and pipes and tubes manufacturing industries.
• Worked with medical and chemical industries, having strong knowledge on software’s like Grand Avenue, HCM,ECM and HIE tools
• Good knowledge on project life cycle management system, end to end process and the knowledge on advanced tools in PLM like arena solutions and Knowledge on corrective and preventive actions(CAPA) with GMP and best ISO standers.
• Strongly coordinated with technical teams (ABAP) to develop custom BAPI, BDC to upload the master data, extra add on functions in results recoding, Usage decision and Inspection lot processing.
• Having knowledge in technical in debugging and check the data in database table and preparing the functional specs to develop quality certificates and notification reports.
• Good working knowledge on SAP implementation, support, upgradation and roll-out projects, good shop floor control work experience, end user requirements gathering, analysis and provide the most appropriate solution to the business process.
• Prepared the PPT Document for the Demo in project preparation stage
• Provided the MII Solution to the Customers for the easy accessibility(BY using the Process related BAPI’s )
• Explained about the standard available reports in SAP and shown some Z Reports for the new requirements
• Worked on the SAP ASAP Methodology and the Focus Methodology with the MII Systems
• Worked as end user for one and half year, can understand the issues and problems of user while using the System
• Expertise skills in understanding business process flow, configuration & customization (mapping) into SAP.
• Role involves Implementation, unit testing, end user training, Go-live & support
• Good Working experience of SAP Quality Management, MRP and Demand Management.
• Areas of knowledge include Production Planning and Process Industries (PP-PI), Quality management(QM)& Plant maintenance(PM)
• Experienced in SAP Production Planning Applications.
• Hands on experience in Scheduling ofPreventive Maintenance orders, creation ofNotifications,Breakdown maintenanceorders andRefurbishment ordersfor SAP PM
• Hands on experience in configuration ofFleet Managementsolution for PM module
• Expert experience in creation of various types ofBOM's, Work centersand Task lists, Permits, Measuring points and Counters, WarrantiesandMaster dataloading throughLSMWand also had good experience inFRICE.
• Excellent Study and communication skills coupled with strong problem solving and analytical skills.
• Good Knowledge in MM Process flow and Material Requirement Planning
• Knowledge on the Product costing and Cost element accounting and internal Order types
• Good Knowledge on MRP, back ground jobs in MRP, Serial numbers, Batch Management, Re-order point, Forecast based planning and, Repetitive manufacturing, Process Industries .
• Strong knowledge of the ASAP methodology.
• Experienced in interfacing inventory, warehouse management, material management, production planning and sale and distribution with quality management while goods receipt, in-house production process, delivery to the customer and returning from the customer process
• Extensive experience in the Business Blueprinting phase which involves various aspects of RICEF: conducting workshops for gathering business process information for a BPML (Business Process Master List), BPPs (Business Process Procedures), reviewing BRD (Business Requirement Documents), writing functional specifications, process design, and preparing the Business Blueprint.
• Expertise in complete project management, from conceptualization and requirements gathering to implementation.
• Extensive knowledge on quality process steps like catalogs, inspection plans, inspection methods, MICs, sampling procedures and schemas, inspection types, results recoding and usage decision process .
• Good knowledge on defects recording process, notifications, certification process as per the ISO standers in quality management
• Performed cut-over planning and execution in QM and PP, PM modules, specifically uploading master data in to the production environment.
• Experienced in preparing for the Go-Live phase: preparing end-user training documents and Business Process Procedures.
• Interacted with Clients and explained about SAP and the advantages of SAP
• Prepared the Dash boards on the demo cycle as per the customer requirement

TECHNICAL SKILLS

ERP Package: SAP R/3 4.7, ECC 5.0 & ECC 6.0

SAP Modules: QM,PP-PI,PP,PM,MM

SAP Technologies: Solution Manager 3.1

Workflow Tools: MS Word, Excel, Access, Power Point, Adobe Acrobat Reader

Operating systems: Windows (2000, 2003, XP, 7)

Databases: Oracle 11G, Oracle 12C, Server Query Analyzer, SQL Profiler

Environment: JavaScript,CSS,SQL-Server2005, Windows Server 2012,PL/SQL

Languages: JavaScript, HTML, C,SAP ABAP

PROFESSIONAL EXPERIENCE

Confidential, Parisppany, NJ

SAP Sr. PP-PI/QM/PP consultant

Responsibilities:

• Conducted Business discussions, business process workshops for requirements gathering and blue print design.
• Studied and analyzed the existing business scenario and processes, and identified custom programs required as business solutions.
• Assisted business team in the work shop on P2P, OTC and MTS.
• Prepared functional specification for raw material quality report, quality certification report, and quality slips in shop floor, daily inspection report, Daily production, work line reports.
• Configured and customized R/3 Inter company Stock transport orders.
• Led workshops for business team in understanding cycle count and quality plan, inspection lot processing, defects recording, notification and certifications procedure in SAP.
• Good working knowledge on the SAP PP/PP-PI master data BOM, Routing, work center and production version, SOP, Flexible planning, rough cur planning, DRP, Capacity planning, demand management, MRP, Batch management, production order process from planned orders and normal production, good working skills on discreet manufacturing, repetitive manufacturing and process industries.
• Worked with team in the preparation of data conversions using LSMW and Business process procedures, worked with technical team to develop ZBAPIs for the master data upload and enhancements for extra functions.
• Followed the ISO 13485 stander procedure to maintain the quality stander norms in developing the certificates and quality reports and Inspection lot processing.
• Used advanced tools to maintain the quality standards like grand avenue
• Good knowledge on project life cycle management system, end to end process and the knowledge on advanced tools in PLM like arena solutions and Knowledge on corrective and preventive actions(CAPA) with GMP and best ISO standers.
• Involved in unit testing and integration testing in development and QAS environment.
• Configured required data for QM and Integration details with MM, PP-PI, SD.
• Configured the PP-PI data, prepared BOM, Master Recipe, Resources, Order type parameters and developed reports on daily production and usage of raw materials.
• Worked with business team members in creating and processing replenish deliveries, created for stock transport orders (STO), goods issues, and delivery orders and in process orders for quality check and for integration testing.
• Configured batch management and versions pro the production process jobs.
• Worked on resolving issues logged during integration and user acceptance testing.

Confidential, Plano, Tx

SAP PP/QM Lead Functional Consultant

Responsibilities:

• Gathered and analyzed requirements, wrote AS-IS - TO-BE documents and Functional specs.
• Configured Order types, number ranges for orders, MTO, MTS process settings and conformation settings.
• Planning the materials using flexible plan by creating info structure, planning hierarchy, crating plan, updating the key figure and the characteristics, copy the flexible plan into production and demand management and followed the production process and Configure the manufacturing process (P2M).
• Configured the Quality planning, Inspection lot creation and process settings, batch management, quality notifications, certifications, catalogs, sampling procedure setting and automated messages in the process.
• Customized fields on confirmation screen as per the customer requirement, wrote Functional Spec for a complete this process.
• Customized the results recording and usage decision screens and prepared functional specs for those, followed the manufacturing process quality needs.
• Developed a customized to Solution for SOP
• Developed a material shortage report
• Enhancement in CS15
• Created LSMWs, Built Data load files, Test data loads into Quality systems and final data loads into production based on Cutover plan
• Created ZBAPIS for quality plan, methods, BOM, Routings.
• Participated in Unit Testing, Regression testing and Integration Testing
• Work with Technical teams for new enhancements
• Followed the PLM standard E2E project and maintained GMP practices.
• On-going production support for all critical issues, participate in change control meeting for changes in system.
• Developed BDC Program to create batch master record for Materials having Batch Master Indicator enabled in Material Master.

Confidential, KS

SAP PP/QM Functional Consultant

Responsibilities:

• Spearheaded the requirement gathering workshops
• Documented the Business Processes in structures, frames and galvanizing space
• Reviewed Business Blueprints and obtained Sign-offs from Business Process Owners
• Managed, allocated and monitored the tasks assigned to team
• Receiving inspection, In-process Inspection
• Quality Certificates, Quality Notifications
• QM Master data- Inspection point based result recording, MIC's, Inspection Plans, Material specifications, Quality info-records, Sample schemas, sampling procedures Configured
• Production Planning - Master Data, MPS, MRP, Capacity Planning, SOP (Flexible planning), DRP, Capacity Leveling, Process Orders, Shop Floor Execution, Back flushing, Activity Costing and calculated the manufacturing costs and operation details in P2M process.
• Configured Plant Parameters for Materials Requirement Planning such as MRP groups, MRP controller, MRP types, Planning Horizon, Lot-sizing Procedure, and availability check for components
• Planning the materials using flexible plan by creating info structure, planning hierarchy, crating plan, updating the key figure and the characteristics, copy the flexible plan into production and demand management and followed the production process
• Extensively worked on MRP: Total/single item planning, BOM status/explosion, Net change planning, Forecast/Consumption, lot sizing, planning runs, Scheduling prepared functional specs for those, followed the manufacturing process quality needs in P2M Process.
• Lead the unit and Integration testing maintaining the daily, weekly and monthly status update meetings with in the team and with clients, business owners prepared the all the power point presentation related to user documents
• Given the training to users and supported them while executing the scenarios.
• Configured the QM configuration settings related to PP, SD, MM and PM
• Provide input on end user training and documentation plan.
• Experience in preparing configuration manual and User Manual documents.

Confidential

SAP QM/PP-PI/PP Functional Consultant

Responsibilities:

• Gathered user requirements, attended meeting with users on business processes.
• Evaluated new SAP functionality and developed detailed functional specifications.
• Gone through the all documents like BBP's, Configuration document and User manuals related to all the plants
• Run the existed system functionalities and executed all the business scenarios
• Prepared the FS for the Reports as per the Customer Requirement for the Business: Some of the Reports are: Under Processing Report, Variance report for the Different Products(Liquids, Graduals & Powders), Man Power Report, Electrical Report, Batch Wise Report for the Different Products etc.
• Did Some Work around for the Units of Conversion, Creation of new Units (Drums, Packs).
• Provided the quantity loss report for the different product categories, scrap report, production slips for raw material requests.
• Developed the customized quality reports according to clients requirements for different product categories
• Worked with flexible and SOP planning scenarios and given support to user while working and worked with the flexible planning and scenarios.
• Quality Certificates, Quality Notifications
• QM Master data- Inspection point based result recording, MIC's, Inspection Plans, Material specifications, Quality info-records, Sample schemas, sampling procedures Configured
• Production Planning - Master Data, MPS, MRP, Capacity Planning, Capacity Leveling, Process Orders, Shop Floor Execution, Back flushing, Activity Costing
• Conducted the user trainings and prepared the user manual for business users
• Prepared the PPTs for the all business scenarios
• Uploaded the all cutover activities in production department’s
• Supported the users after go-live
• Coordinated with ABAP team for Interfaces, Reports and enhancements and also created End User Training Documentation.
• Developed Functional specs for Interfacing SAP with other systems
• Conducted Unit testing, Integration testing, and User testing.

Confidential

SAP PP/QM/PP-PI/PM Functional Consultant

Responsibilities:

• Provides the User friendly using MII tools, i.e passing the input details and get the output details of the functions using BAPIs without changing the user interaction screens design.
• We can provide the solution to any type of business like manufacturing, Energy, retail, hospital, education and process industries.
• Provided the reports as per the customer requirement.
• Provided the Pre Sales Solutions by Preparing the Proto type Business requirements to Pipes (Metals) and Tube manufacturing Companies, Cookies (Process Industries) MFG Companies:
• Prepared the Dash boards on the demo cycle as per the customer requirement
• Provided the MII Solution to the Customers for the easy accessibility(BY using the Process related BAPI’s )
• Explained about the standard available reports in SAP and shown some Z Reports for the new requirements using MII( under Confidential )
• Worked on the SAP ASAP Methodology and the Focus Methodology with the MII Systems
• Experience in Debugging code and resolving issues.
• Created different scenarios with SOP, Flexible planning and the production process.

Confidential

SAP PP/QM Functional Consultant

Responsibilities:

• Gone through the existed BBP, As-Is, To-Be document, gather the new requirements from the business owners and implemented those scenarios.
• Check and compare the new plant details for the upgradation, run complete scenarios in old and new plant for the data analysis, comparison.
• Customized the results recording and usage decision screens and prepared functional specs for those, followed the manufacturing process quality needs.
• Solved the Issue related to ABAP dump in routing header while creating, which is came due to Kernel patches
• Solved the issue related to the manufacturing cost in the production order, Wrong BOM maintenance which causes the wrong production cost
• Given the solution for the Subcontracting from the Production point( Integrated with MM/QM and FICO)
• Worked with MPS, MRP and Flexible planning and the planning with MRP, Capacity planning.
• Batch tracking process for the complete manufacturing process in P2M, i.e from origin to delivery and quality notifications
• Created different scenarios with SOP, Flexible planning and the production process.
• Prepared the FS for the Plant wise raw material consumption report with product groups wise, specific to project
• Experience in setting up new goods movement type for custom functionality
• Involved in setting up Material master MRP views and mass uploading MRP related data into material master using back office.
• Prepared the function specs for the new requirements and develop those reports.

Confidential

SAP QM/PP Functional consultant

Responsibilities:

• To identify proper input data depending on the scope and changes,
• To handle the defect and identify the possible solution for the defect,
• To identify learning s from the project and properly document the same,
• To prepare proper documentation for new scenarios with changes.
• Re-Implementing the Production planning module in order full fill the GAPs and Supported for the SAP Quality management Module
• Studied the all existed AS-IS, TO-BE documents, prepared the documents for the GAP, drawn a proto type solution for the requirements and executed those requirements.
• Developed the reports needed and scrip in QM for certification.
• Conduct the user trainings and prepared UAT Documents for the developed objects.
• Followed the GTS models for the trading the components and the finished products
• Used the different corrective and preventive action (CAPA) to check the quality of the products and reduce the damages and defects in the production and assembly systems.
• Experience in Debugging code and resolving issues

Confidential

SAP PP Functional Associate consultant

Responsibilities:

• Successfully completed the implementation and data migration process following strict compliance with the ASAP methodology.
• Experience in preparing configuration manual and User Manual documents.
• Conducted blueprint workshops to gather business requirements and make the client familiarize with SAP processes.
• Study the business processes of the company and collecting requirements
• Documentation of AS IS process, requirements list and Business Blue print
• Collect the master data required for SAP
• Realization (Customizing of Production Planning, Quality Management as per business scenario)
• Perform unit testing and cross module testing
• Functional specifications to Technical Consultants for Outputs
• Training Manual for all the processes for end users. End user training to all the users in Production Planning Department.
• Upload the cut over data in SAP system at the time of Go Live
• Post Go live and End user support.
• Provide input on end user training and documentation plan
• Involved in Preparation and documentation of the Test Scenarios.
• Performed testing (unit testing, user acceptance testing and integration testing) with the help of Mercury Quality Center.

Confidential

SAP PP/QM SUPPORT TEAM

Responsibilities:

• Given Production planning and control (PPC) support to the users
• MRP run and training to the users
• Alternative group creation for the BOM Items
• Confirmation of production orders Header wise, Operational wise and mass confirmations with User documents
• Prepared the FS for the reports as per the customer requirements
• I involved in Quality management side configuration
• Worked on various scenarios related to production, planning, MRP and the splitting process.
• Worked on manifesting of pipes batches, to track origin material, produced materials and delivered material to customers in P2M process.
• Created and worked on the SOP and Flexible planning and the capacity planning.
• Developed the new web dyne-pro application for the slitting process to provide the automatic suggestion of material wastage, roles according to the batch management.
• Developed the forms and scripts in quality department and certification forms for the customer assurance
• Worked with technical team and Prepared the functional specs for all the developments
• Worked extensively with Business and End user groups, Production Support and resolving user query.