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Senior Thin Film Coating Engineer Resume

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Marlborough, MA

PROFESSIONAL SUMMARY:

  • Senior Thin Film Specialist with Program Management Background.
  • 15 + years working in the thin film manufacturing industry.
  • Extensive experience in process development, new equipment commissioning, and existing equipment upgrades.
  • Also familiar with a wide variety of applications in the field of thin film coatings.
  • Have worked closely with internal and external teams and customers to deliver processes and systems.
  • Clean room environments, quality control, in - process inspection, and lean manufacturing techniques are strengths.
  • Possess solid background in meeting production goals while maintaining the highest level of quality.
  • Implementation of standard operating procedures along with technician .

PROFESSIONAL EXPERIENCE:

Confidential, Marlborough MA

Senior Thin Film Coating Engineer

Responsibilities:

  • Responsible for all thin film coating processes and periphery equipment in the production of GaAs laser bars.
  • Post-growth metallization, edge passivation, AR/HR coating and all thickness and photometric analysis.
  • Perform all equipment repairs and order spare parts and consumables.

Confidential, Cranbury, NJ

Senior Optical Coating Engineer

Responsibilities:

  • Set up, loaded, operated, and tested all existing and new product lines to ensure manufacturability; wrote SOP’s; and traied technicians.
  • Monitored day-to-day operations utilizing SPC and hands-on inspection to maintain acceptable product for in-house customers.
  • Utilized VASE Ellipsometer, Spectrophometers, and Absorption measurements to verify coating results.
  • Developed new Sputtering Process for metals on ceramics for internal customer to vertically integrate previously purchased product line.
  • Improved all procedures and processes to increase productivity and yields.
  • Improved yield on existing processes from <80% to >90% through implementing New SOP’s and direct supervision of production.

Confidential, Storrs, CT

Engineering Project Manager

Responsibilities:

  • Assessed, improved, and documented all processes in regard to a proprietary IP involving integrating lasers to chip technology.
  • Worked with a third-party partner to build a secondary manufacturing facility for backup.
  • Standardized all processes and cross trained all employees.
  • Designed and developed High Reflector coating on GaAs including tooling, process parameters, testing equipment, and environmental qualification.

Confidential, Cambridge, MA

Laboratory and Equipment Manager

Responsibilities:

  • Purchased and set up all custom equipment in a startup coating laboratory.
  • Performed maintenance and interacted with all vendors and internal sales teams to ensure timely delivery of samples and open lines of communication.
  • Set up demonstrations with vendors to evaluate equipment for performance and cost.
  • Wrote seven patents and provided all necessary documentation and reports to apply for and receive all seven.

Confidential, Worcester, MA

Instrument Manager

Responsibilities:

  • Maintained all equipment for Chemistry research and teaching laboratories.
  • Performed scheduled maintenance and repairs on processing equipment, including vacuum systems, spectrophotometers, ICP, vacuum furnaces, chilled water systems, and new equipment periphery.

Confidential, Keene, NH

Senior Coating Engineering Specialist

Responsibilities:

  • Developed new coating processes utilizing PECVD, RF Sputtering, IAD evaporation with E-guns and thermal sources.
  • Assisted Supervisor with procurement of new equipment, upgrading of existing systems and interaction with internal and external customers.
  • Worked as liaison to Mechanical Engineering and machine shop personnel for prints regarding coating tooling, chamber modifications and was the final sign-off on any ECR.
  • Authored or signed off on all procedures for the coating department.

Confidential, Agawam, MA

Coating Service Engineer

Responsibilities:

  • Maintained six coating chambers along with all peripheral equipment, gas batteries, chillers, blasters, etc.
  • PVD Coating of HSS, Carbide, Ti, for wear resistance and lubricity.
  • Assisted Center Manager with a staff of ten technicians in good vacuum practices.
  • Documented all preventative maintenance and ordered spare parts and consumables.

Confidential, Danbury, CT

Senior Engineering Production Specialist

Responsibilities:

  • Started up, supervised, and staffed a second shift in the coating department.
  • Developed new processes with IBS for high performance mirror coatings.
  • Performed all chamber maintenance on a weekly basis.
  • Cross trained on all equipment to ensure coverage during unexpected absences.

Confidential, Westford, MA

Sputtering Process Engineer

Responsibilities:

  • Worked as Senior Metrologist for Aerospace/Defense Group.
  • Process Engineer for the Sputtering Department responsible for four chambers and all technician .
  • Commissioned two new sputtering chambers, as well as acquired an existing metallizer from another company.
  • Worked closely with the Senior Scientist on testing, IAD processes, ITO coatings, and sputtering process parameters.

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