Contract Principal Engineer Resume
IA
Award & Honor: Received NASA award for outstanding achievement in developing
Phoenix Mars mission that landed in Mars.
Won first place in hardware design for International Space Station at
Honeywell
Publications: “Hardware Design Technique” Mainly dealing with EMI layout problems Motorola application notes
“ADC Sampling for Motorola DSP56F80x” Motorola application notes.
Computer Language, Tool and Key experiences:
Assembly language, DSP( butterfly calculation) , C, C++, Lab View, Mentor Graphics, Power Logic and PAD, Cadence Allegro SPB15.2 , OrCAD , PSPICE, Allegro AMS SPB15.5 PSPICE, SWCADIII, DXP 2004 and Asset JTAG Scanworks. DxDesign. Math CAD
Technical Competence:
- Phase Locked Loop- stayed locked & become locked. Accelerometers and Gyros.
- Switching Power Supply, Servo control and Stability analysis.. The K factor to achieve optimum control system performance, without trial-and-error. Current Mode control & sub-harmonic oscillation in Buck topology. Sync Buck converter. Inverter and tri-level PWM. Transient response analysis. Air gap magnet design, Inductor and transform design
- EMI minimization by filtering- input EI resonance damping and its frequency in relation to bandwidth of p/s’s feedback loop.
- Shield grounding (at both ends or single end?), Good wiring and grounding techniques.
- . LDO for battery or hand held design.
- High voltage and high current IGBT.
- High energy protons in Van Allen belts, single event effects. RED HARDEN parts selection
Professional Experience:
Confidential, AZ 8/2010 – 11/2010
Contract Engineer (Lead Engineer )
Responsible for all circuit issues on 1200V 400A IGBT Drive
- Designed and implemented a two level short protection circuit for the 1200V 400A Power supply The circuit is based upon the fact that Vce of IGBT will rise when the IGBT has exceeded the normal current operating level and short circuit will kick in and protect IGBT from destroying...
- Designed a isolation of H-bridge for power driver which will come to play when the drive is using to measure threshold voltage for high voltage MOSFET
- Selected a 2nd source IGBT that fits the drive of company project.
Confidential 5/2-009 – 10/2009
Designed an inverter for solar panel for my house, first step up low DC to high DC with voltage double plus some fraction, to 170V then use low level 3-level PWM input to switch high voltage MOSFETS in H-Bridge Configuration then filter the end signal to get the 120V 60 Hz AC.
Confidential, AZ 2/2007 – 2/20/09
Contract Principal Engineer (Lead Engineer)
Responsible for circuit issues with International Space Station
- Designed a spin motor electronics for company volume reduced next generation gyroscope using company’s digital gate array. The motor is 6 poles 3 phase BLDC. Derived motor transfer function with the attached flywheel. Derived the torque-speed curve, calculated the maximum terminal voltage needed for the motor, figured out power consumption with trapezoidal velocity profile. Performed stability analysis, thermal effect and acceleration effect for both power consumption and motor demagnetization to make sure that required acceleration current does not exceeds the motor pulse rating. It will be a four-quadrant controller so that it maintains control as the motor speed passes through zero.
- Won 1st place in design contest among 6 HW proposals for designing an On Orbit Tester. Implemented the design and the proto type works perfectly. The tester ( closed box testing, the tester is attached to a station permanently. All you do is to stick the box into station) will test 5 I/O cards, 1553 bus, power supply cards and various other cards to single out the failed channels and circuits so that to re-configure system to get ready for the shortage of cards due to end life of Space Shuttle in 2010.. The design has to use minimum parts due to load limitation in getting to Space. This work helps to re-new contract with NASA.
- Investigated a returned MDM power supply card that showed 5V output current dropped in Space. A quick cold can spread (-39C) test on PWM showed that the On time decreased from 4uS to 1uS and 5 V dropped to 3.6V. Further testing of 10 PWMs on a breadboard under cold temperature is conducted. Test results show that the On time of 10 PWMs did reduce to certain degree (one third to one half), but none of them to such a degree that output voltage is affected. Further check on error amplifier compensation network and other part of circuit did not reveal any clue.
- Analyzed and solved unknown state of the cables for a video recorder in International Space Station. The cables have mismatched line impedance. Due to complex connections, cost and delivery schedules. Company wanted the best solution. Analyzed by its physical length and baud rate, I calculated the reflections and risk factor. And decided to leave the cables the way it is. The risks are slim to none. Saved company money and schedules
- Designed Ethernet ESD protection circuit against 8kV ESD on EPIC. Designed a 1553 bus and interface with multiple RT. Trouble-shot power supply monitor circuit and replaced a part which can stand instant voltage 25W in power supply card
Confidential, IA 7/2006 – 12/2006 Contract Engineer
Designed and trouble-shot a nuclear explosion detector board, that after detecting radiation, sends out a signal, and the board will processing the signal to get ready to protect all the boards that are plugged in the backplane by turning off the power supply, PMOSFET switches and ground all the outputs of the power supply by firing SCR. The board is successfully designed and tested..
Some circuits designed on board
- A flyback DC-DC converters 28V to 5V with control chip LM2587-5 and isolation transformer as main power source.
- A control circuit with variable adjustable gain and timing schedule turns on and off the main PMOSFET switches that control all the power entering to the whole power system.
- An automatic selection circuit that will pick 5V derived from primary 28V if it is available and the other 5V derived from 2nd 28V, if primary is gone. It has Break-before-make non-overlapping circuit that prevents both switches being turned on simultaneously.
- Timing circuits that processes nuclear warning signal to prepare the board to engage firing SCR
- General Dynamics Scottsdale, AZ 1/2006 – 7/2006
Contract Engineer
Responsible for JTRS (software defined radio) Integration and Test
- Found the root course of P/S output oscillation. The ground under PWM control chip was not separated switching pin from feedback and reference pins. Low input range is less than the requirement of CM buck topology and that caused sub_harmonic oscillation due to inner current loop gain peaking.
- Trouble shot a boost power supply converter that could not even start. It turned that there is an exposed pad underneath the chip that serves as thermal conduction and end point for the internal ground, the pad should be grounded and soldered to PCB but it wasn’t.
- Trouble shot a DC-DC power supply converter that did not work right. My analysis and simulation found that the converter can only source 2.5 A @ 3.6V with sync frequency @ 2MHz. Sourcing more than that, output voltage will drop under 3.6V.
- Designed a versatile test fixture from scratch. It accommodates up to eight different sizes and shapes of circuit boards such as RF, GPS, Digital Core radio, High Power Amplifier, etc. which constitute different radio sets.
- Designed a breakout board that breaks 0.05 mm connectors to 2mm connectors so that it makes it easy for different wires like I2C, I2S, differential pairs, USB and Ethernet go to different panels while in developing stage. Calculated maximum length of cables to avoid reflection and ring due to quick rise time.
- Helped digital designer come up scan chain that will test JTAG compatible device like CPLD, FPGA and non-boundary-scan clusters for missing devices, damaged devices, misaligned devices, wrong devices and open and short circuits to keep the integrity of circuit boards
- Confidential, AZ 4/2005 - 12/2005
- Contract Engineer
Responsible for updating IR camera testing and modifying power supply test software
- Designed a system that will detect an early breakdown of compressor used in cooled infrared detectors (–200 C degree ) on U2 airplane, using DSP principle and sound analysis ( Third Octave analysis and Narrow Band analysis)
- Took control of an automated test recording console with 10 programmable Laureate DPMs that was not finished due to technical difficulty. Overcame the occasionally “ No response “ of meters by re-configured the meter from half duplex to full duplex of RS 485 communication. Also solved the disagreement of DPM and hand held meter. The trouble was that someone wired a local sense to28V power supply. Once hook up a load, the local sense shorting out the remote sense and it failed to account the voltage drop along the wires. all this and some wrong jumper settings and incorrect configuration messed up the progress before I took over
- Designed and built a pre-amplifier for Sound Card that needs input 10mV minimum to record and the microphone output only 2.2 mV.
- In charge of modifying and update power supply test software. One of the major accomplishing is changing the hard coding of some test equipment offsets that was measured years ago and embedded in software without updating. My work replaces hard coding with a file that can be constant updated without going through revision change.
- Confidential, AZ 11/2003- 3/2005
Contract Engineer
Responsible for parts of a scientific instrument in Mars Phoenix Lander
- Designed a Power supply board (4 DC-DC converters to generate +/- 12V, +5V digital + 15 and +3V with EMI filter for a scientific instrument (TEGA) for Mars 2007 Phoenix Lander (which was launched this 5th August 2007). Using Mentor Graphics tool: for schematic drawing, Layout and footprint creation. Hand routed some of signal to reduce EMI noise. Use newest wet tantalum capacitor LCR81 to save board space.
- Designed a Preamp board, an analog board with a RTD system with a fine current source and a PID controller for Phoenix Mae slander.
- Solved EMI interference from a 430 MHz transmitter on Gamma Ray Spectrometer.
- Confidential, AZ. 6/1999-10/2003
- Staff Application Engineer
Responsible for reviewing new chip design, trouble shooting DSP and microprocessor based hardware and system design. Help customers in designing with Motorola chips.
- Corrected DSP chip flaw in original design that had delay issues in clock propagation and possible intermittent loss of clock. By removing the clock, a fault situation as in over voltage and over current applications, the PWM would be disengaged immediately to prevent delay and avoid possible hazardous situations.
- Solved on-chip PLL failing to lock problem by finding root cause of long rise time in the power supply. Quick resolution of this issue resulted in customer satisfaction and account win.
- Confidential. 2/1995 -4/1999
- Test/Product Engineer
- Designed hardware and test software for MIP group products.
- Received cash award for reducing test time for a BiCMOS hearing aid from five minutes/die to 30 seconds/die, increased test speed by over tenfold with DSP technology.
- Designed step up high voltage power supply with 320VDC output with 115 v ac input.
- Designed test program for 64 gray scales TFT LCD driver.
Education:
New York, New York. BS, Electrical Engineering, 1985.
Tempe, AZ. Non-degree seeking Graduate Student, courses taken: VLSI Design, Low power CMOS Design, Communication Circuit Design, Java and Advanced Java
Others: U.S. Citizen. Held Secret clearance. Eta Kappa Nu academic honorary.