PROFESSIONAL SUMMARY:

• 12 years of work experience in Industrial automation and Remote monitoring & diagnostics.
• Worked in all phases: Project Management, Individual phases, production support, enhancements.
• Industry experience in Industrial Automation, Oil & Gas and Power generation.
• Strong knowledge in relay logic.
• Worked on PLCs like Allen Bradley, Confidential, Omron, Messung and Schneider.
• Worked on SCADA like Cimplicity, Movicon and Citect.
• Certified on Ignition 8.1 and trained on Wonderware.
• Worked on HMI like Allen Bradley, Confidential and Omron.
• Good understanding of different types of sensors used in automation industry.
• Worked on PLC control panels design and wiring.
• Strong knowledge MODBUS RTU and TCP/IP protocol.
• Have a good knowledge in OPC DA server and OPC UA server (Cimplicity, IGS, UaExpert and Woodward’s), MQTT.
• Have a good knowledge in Proficy historian.
• Have a basic knowledge in Gas Turbines (LM 2500, LM2500+, LM6000 (PA, PB, PC, PD), and LMS100).
• Have a basic knowledge in Gas Engines (275 GL and GL+, L7044GSI, L7044GSI S5, P9394GSI S5, L7042GSI S5 and L5794GSI S4).
• Research oriented, able to work independently or as a member of a team.
• Quick troubleshooting and problem - solving skills.
• Able to work effectively under pressure and succeed on challenging projects.

WORK EXPERIENCE:

Confidential

Consultant

Responsibilities:

• PLC, HMI and SCADA programming.
• Programming in Ladder and ST.
• Programming with PLC OMRON (CPM2*, CPM1*), Confidential, GE FANUC (VERSA MAX, VERSA MAX NANO), ALLEN BRADLEY (MICROLOGIX FAMILY), SCHNEIDER (M *, PREMIUM) and MESSUNG(NEXGENIE,2K,5K)
• Testing of logic, modification, development by Ladder and ST and Automation Basic programming using PLC.
• Design control panels and integrate them with Human Machine Interface (HMI) based on Design Criteria.
• Projects involving Special Purpose Machines (SPM) building concepts using PLC’s for Automobile industries.
• OPC DA and UA Server and Client and i-Historian configuration.
• Installation and commissioning of PLC’s at client’s place.
• Troubleshooting and handling breakdowns of PLC controlled manufacturing machines.

Confidential

APM Deployment Engineer

Responsibilities:

• The primary goal of the system is end to end "remote monitoring and diagnostic" of Gas Engines with automated alerts and alarms to improve efficiency and enrich knowledge and information on common issues so that customers will have seamless support and improved efficiency.
• Worked as APM Deployment engineer with installation and configuration Modbus RTU or TCP and OPC UA server in Data Collector or APM module at site. Preparation of APM tag list, generating templet and configuration files for APM deployment. Establishing the communication between Data collector and package PLC through Modbus RTU or TCP/IP using any protocol converter as needed at site. For data acquisition in Data collector, then data is transferred to AWS cloud using Cell router and Cell boosters depending on the cell coverage to view and plot date in myPlant. Validating the data in Data collector from HMI and SCADA at site for high quality. Monitoring deployed assets for healthy data transfer between Data collector and myPlant.

Confidential

NPI, deployment and sustaining Engineer

Responsibilities:

• The primary goal of the system is an end to end "remote monitoring and diagnostic" of Assets with automated alerts and alarms to improve efficiency and enrich knowledge and information on common issues so that customers will have seamless support and improved efficiency.
• Worked as Confidential & Confidential NPI, deployment and sustaining team with the installation and configuration of Proficy Cimplicity and Proficy Historian in OSM (On Site Monitor). Preparation of Confidential & Confidential tag list and tag mapping with Standard ITL tags and configuring them in Cimplicity or Workstation St (Toolbox ST), Proficy Historian and Central Historian servers. Establishing the communication between OSM and Turbine controller, OSM and central server using VPN with cyber security solution. Validating the data in OSM and HMI for high quality and prepare Cimplicity screens and deploying in to the Webview servers. Monitoring deployed OSM units for healthy data transfer between OSM and Central servers for analysis.

Confidential

Panel designer, Panel Wiring, PLC and HMI programmer

Responsibilities:

• This retro fitting system, there are two identical machines with same operation sequence, were working in relay logic has been replaced with OMRON PLCs (CP1E-N60T1-D) and HMI (NP5). First MELAMIN powder is preheated and placed in the die for molding. As the cycle start button is pressed curing process take place, after certain time first degas take place, then the molding process take place for a time delay. Then plates are ejected using Pneumatic pressure.

Confidential

PLC and HMI programmer

Responsibilities:

• In this system there are ten materials to be mixed at different proportion are placed in different hoppers and ten different feed conveyor and two carrying conveyor to carry all materials. As the cycle start pressed feed conveyor start according to the priority given to them and materials are dumped according to the coarse and fine feed setting from HMI to the carrying conveyors. Confidential DVP16ES200R and DOP-AE57STD HMI are used.

Confidential

PLC and SCADA programmer

Responsibilities:

• Batching includes eight different materials which are feed through vibro feeder. As the start command is given vibro feeder vibrate and materials are feed to the weighing hopper using coarse and fine feed setting from SCADA. Load value is taken through MODBUS communication from load indicators. Then the materials are dumped into the mixer A and B. Batched materials weighed at last. In this system ALLEN-BRADLEY MICRO LOGIX 1400 and CIMPLICITY 8.2

Confidential

PLC AND HMI programmer

Responsibilities:

• In this system MESSUNG NEXGEN 16DL, Confidential DOB HMI, DANFOSS VFD and LOAD CELL (2*50 kg) is used. Total capacity of system is 30 tph*4 and 50 tph*4. There are three mode of operation in this system (GRAVIMETRIC, VOLUMETRIC and MANUAL MODE). All ALARM conditio ns are generated and logged in HMI. Load and speed calibration are done using HMI.VB is used to control and monitor the operation using MODBUS protocol.

Confidential

Panel designer, PLC and SCADA programmer

Responsibilities:

• In this there are four systems with same sequence of operation with different number of linear pot meter (1K ) for measuring the displacement of holes in the seat frame. Here Confidential DVP-12SA PLCs and extension card DVP04AD-S are used as slave for controlling and measuring the data and SCADA (MOVICON 11.1) is used for logging data from different PLCs.

Confidential

PLC and HMI programmer

Responsibilities:

• In this system, there are two identical load cell bridges with same operation sequence were working with Confidential DVP20ES200R PLC and DOP-AE57STD HMI. Load cell bridges are terminated individually through flame proof junction box to PLC. Digital read out individual load as well as cumulative load, generates 4-20 mA proportional to the load and auto correction for readout.

Confidential

HMI programmer

Responsibilities:

• In this system 5 load indicators are connected to Confidential DOP-B07S411 HMI in RS485 port through MODBUS using MACROS. Calibration of load cell, Tarring of base plate and Resolution of the system are done through the macros. In this system current load and corresponding peak hold value are displayed according to the stress in each load to balance the pressure in the parachute of a space craft during the trials. Peak hold values are recorded in VB using MODBUS.

Confidential

Panel designer and PLC programmer

Responsibilities:

• Here there are two machines with same operation with different I/O bubble cutting (140 I/O) and bubble drilling (40 I/O). As the cycle start is pressed clamping is done, after a time delay cutting, punching and drilling sequentially take place. Here OMRON (CP1E-N60DR-A) and two (CP1W-40EDR) for cutting and (CP1E-N40DR-A) for drilling machine.

Confidential

PLC programmer

Responsibilities:

• In this system PLC and load indicator are connected to PLC using MODBUS. AS pipe enter into the weighing zone exit and entry stopper are pulled up, to prevent the entry of next pipe in the weighing zone. A hydraulic jack lifts the pipe to measure the load, and signals are given to load indicator to record the value and jack and stopper are down as conformation from the indicator to PLC. Here (CP1E-14DR-A) PLC is used.

Confidential

PLC, HMI and SCADA programmer

Responsibilities:

• In this system SCHNEIDER M340 PLC, HMISTO512 and LOAD CELL (2*1000 kg) are used. First different materials are batched using a batch car and dumped in to the conical funnel and stored in different place. Then the batched material is mixed with resin and tare in mixer and weighed, given to slicer for slice them in to required size and packed. Batching data is logged in SCADA.

Confidential

PLC AND HMI programmer

Responsibilities:

• In this system ALLEN-BRADLEY MICRO LOGIX 1400 PL, PANEL VIEW PLUSE HMI, POWER FLEX VFD LOAD CELL (2*50 kg) is used. Total capacity of system is 75 TPH. There are three mode of operation in this system (GRAVIMETRIC, VOLUMETRIC and MANUAL MODE). All ALARM condition are generated and logged in HMI. Load and speed calibration are done using HMI.

Confidential

HMI programmer

Responsibilities:

• In this system OMRON CP1H PLC and MP HMI where are used. As the HMI is get damage due to ageing and rough handling. A new NT11 HMI is replaced and additional features are included in the system according to the customer need.

Confidential

PLC and HMI programmer

Responsibilities:

• There are three mills Weigh feeds (i.e. mill-1, 2 &3). In each mill there are three RTD inputs (corresponding to bearing temperature i.e. inlet, outlet & main gear box) and one current input corresponding to motor current. Scaling provision and programmable set point provision is given for each temperature and current input. On attaining preset point, warning alarm is provided on HMI and digital output to trip the system from further running. Here Confidential (DVP 12SA), PT100 sensor and Confidential HMI (DOP-B05S101) are used.

Confidential

PLC Programmer

Responsibilities:

• In this Confidential DVP-EX200R PLC and HMI DOP-B05S101 are used. In this system in storage hopper to store the material and a weigh hopper to load the bags with preset weight. The material is dumped into the bag very accurately using coarse and fine feed system. After filling the bag, the bag is compressed using compression cylinder and link cylinder is used to close the bag, then it is de-clamped from clamp.

Confidential

PLC and HMI Programmer

Responsibilities:

• In this Confidential DVP-EX200R PLC and Confidential DOP-AS38BSTD HMI is used. In this system in storage hopper to store the material to be bagged and a weigh hopper to load the bags with preset weight. Dumping of material is done through coarse feed, fine feed and preset count through the HMI. System stops automatically once the count reach set count in the system. This saves the time taken in bagging the material and with accuracy.

Confidential

PLC Programmer

Responsibilities:

• In this system Confidential SA PLC based control system is used. Here 4 different materials like Confidential, z inc, limestone and clay are poured in 4 individual hoppers for weighing, here we have two modes called INDICATOR Mode and PC Mode, by using RS-232 and RS-485 communication PLC communicate with LOAD INDICATOR and VB to get all parameters for the further operations through MODBUS COMMUNICATION.