Product Quality Engineer Resume

SUMMARY

4 years of experience demonstrating strong working knowledge implementing CAE, CAD & Quality tools in SAE India & International Formula SAE program to design & analyze various components of a Formula styled race car, ATV & an Effi - cycle

TECHNICAL SKILLS

CAD: CATIA V5, SOLIDWORKS, UG’s NX, AutoCAD, PTC CREO

CAE Analysis: ANSYS, Hyper-Mesh, ABAQUS, MATLAB and SIMULINK

Quality analysis: APQP, PFMEA, DFMEA, QFD, PPAP, DOE, DFA, DFM, GD&T (ASME Y14.5M), 8D, 5S, DVP&R, Cost & Weight Analysis, Pareto Analysis, Pugh Analysis, KANO Modelling, Taguchi Technique

Data Acquisition: LMS SCADAS 3

Content Editing: Microsoft Office suite.

Others: PLM Team center, 3D Printing

PROFESSIONAL EXPERIENCE

Confidential

Product Quality Engineer

Responsibilities:

Assisted in APQP activities by Creating & maintaining PPAP Documents for quality verification & data acquisition activities to meet customer, QSB, BIQS and IATF 16949 requirements.
Responsible for creating & inspecting Quality related documents (Work Instructions, Quality Alerts, I-charts) updating PFMEA, Control plans and make necessary corrections
Implemented containment actions while defining Root Cause Analysis such as 8D methodology for non-conforming products and provide CAPA to customers and update control plans to prevent reoccurrence of the problem
Implemented & maintained 5S methodology and continuous improvement techniques within the shop floor as per the defined standards
Performed LPA (Layered Process Audit) to improve quality, reduce scrap, rework & reduce customer rejections in compliance with IATF 16949 documentation standards
Conducted internal team meetings & MRB meetings to discuss daily issues on floor & ensure the system implemented is being followed.
Performed Process capability study and reduce process variation using MINITAB software.
Analyzed process variation & controls using SPC tools, process capability study to ensure process/product compatibility with standards
Perform MSA for Gauges, Gage R&R, and layouts for the gauges.

Confidential

Design, Development & Analysis of Brakes

Responsibilities:

Redesigned Chassis to accommodate the Battery using CATIA V5
Utilized the initial calculations based on vehicle parameters & CAD drawings procured from supplier to design the Braking system.
Proposed the use of ventilated Aluminum disc which reduced the weight by 1.2 lbs. and increased heat dissipation by 10%
Used Hypermesh as pre-solver and performed Thermo-structural FEA analysis using ABAQUS & found temperature rise, deformation & stress due to brake torque. Created Design Decision Matrix for the system and selected the design with the highest score
Designed & fabricated the linkages for brake actuation using CATIA DMU Kinematics Optimized the brake pedal force. Checked for failure of the components by FEA.

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