Development Engineer Resume
Lake Forest, IL
PROFESSIONAL SUMMARY:
A seasoned engineering professional of 35 - years with 11 years’ experience in medical devices including R&D/product development, project management, quality and risk management. Background also includes management of supplier change and engineering change control, and management of product safety for infant care products. I am passionate about and strive for continuously improving quality of life.
KEY STRENGTHS & CORE COMPETENCIES:
21 CFR 820 / ISO 13485
Six Sigma Green Belt
Risk Mgmt / ISO 14971
Design Verification
Change Management
Project Management
Development Planning
Transfer to Manufacturing
Manufacturing support
PROFESSIONAL EXPERIENCE / EMPLOYMENT HISTORY:
Confidential, Lake Forest, IL
Development Engineer
Responsibilities:
- Performing sustaining engineering function for combination parenteral products, providing support for activities such as line extensions, writing protocols and reports and developing specifications.
- Adept at change control and supporting various team needs such as supplier support and label development.
Confidential, North Chicago, IL
Risk Management Engineer and Product Engineer Contract Engineer
Responsibilities:
- Supported maintenance of design inputs and design outputs, and maintenance of design history file.
- Developed protocol and performed testing showing fluid dynamics principles correlated with wide variation in syringe performance, indicating that measuring performance using current methods may be impractical.
- Supported launch of medication auto-injection pen including package testing, paper-based design verification and design validation activities, and coordinating activities with ex-US based production site.
Confidential, West Chester, PA
Risk Management Specialist Contract Engineer
Responsibilities:
- Managed remediation of medical device design and use Confidential ’s on various products including bone screws, external fixation, and small bone fragment fixation.
- Led risk management (RM plan, Confidential ’s, risk report) on a significant new product development project required identifying risks, failure modes and causes that had never been considered before.
Confidential, Lake Forest, IL
Risk Management Specialist and Systems Engineer
Responsibilities:
- Developed the foundations for new Confidential procedure and procedural infrastructure for the Risk Management group.
- Researched trends in product failures and complaints, investigated causes of component failures, performed trending and reported results.
- Performed lab testing on infusion pumps to quantify occlusion alarm performance.
Confidential, Chicago, IL
Senior Product Safety Manager
Responsibilities:
- Managed regulatory compliance, tested to federal/retailer/industry requirements and collaborated on safety issues with competitors to support the ASTM standards setting process for children’s products.
- Collaborated with Consumer Product Safety Commission (CPSC) and Health Canada on safety and compliance related issues.
- Drove compliance to industry’s safety program.
- Led industry effort to increase lab-to-lab test consistency when performing ASTM walker test by identifying differences between labs’ procedures and equipment. Costs from single false failure were approximately $40k.
- Wrote several company responses to CPSC proposals which became the bases for industry’s trade group responses. Presented arguments before CPSC during working-group and public meetings.
Confidential, Sidney, OH
Manager, Supplier Change and Refrigeration Engineering Change
Responsibilities:
- Managed 3 supplier change coordinators and 5 engineering change coordinators working with 18 global assembly plants to provide changed parts and parts from new suppliers to the plants for Operations-level feedback.
- Supervised supplier change process improvement team using Juran and lean office principles to create a streamlined process, minimizing missed hand-offs and allowing for cost savings to be captured earlier.
Senior Supplier Quality Engineer
Confidential
Responsibilities:
- Provided supplier quality support to new applications team and to business unit providing complete refrigeration systems, both requiring components in small-volumes.
- Saved $25k per month in x-ray inspection and returned systems costs by demonstrating intermittent failures of customer-designed refrigeration system were due to an element of their design.
- Completed Emerson’s year-long quality education program for future quality leaders.
Confidential, Vandalia, OH
Director of Product Safety
Responsibilities:
- Managed 3 direct reports to support development teams, safety-related complaints, and FDA requirements.
- Interacted positively on a regular basis with customers by phone, in-office and in-home.
- Planned and led several successful product recalls coordinating R&D, Legal, Customer Service, Sales and others.
- Implemented new hazard analysis process making safety and compliance reviews more open and interactive, identifying safety-related issues beyond standards earlier, minimizing safety-related development delays by 50%.
- Supported teams by researching new technologies, and investigated and responded to regulatory inquiries.
- Introduced Confidential to company, increasing understanding of product design and its relationship to product safety.
Confidential, Salt Lake City, UT
Senior Pilot Engineer / Senior Product Development Engineer
Responsibilities:
- Developed a robust design verification test plan for anti-friction coating which determined coating had inadequate adhesion, saving the costs and possible citation of introducing product which did not meet claims.
- Led successful matrixed team project for multiple-category line extensions incorporating new technology while minimizing additional costs by finding creative solutions such as use of some existing packaging.
