SUMMARY:

Six sigma green belt Industrial Engineering graduate student specializing in Lean Operations Management Confidential Wayne State University seeking for a career opportunity in automotive or manufacturing industry primarily in the field of quality, manufacturing, supply chain, process improvement, project management, data analysis, statistical control, operation management and logistics management where I can utilize my skills for the betterment of the organization.

TECHNICAL SKILLS:

Software: Solid Works, Excel Solver, QM Solver, Minitab, AutoCAD, BIPM - Informatica, SQL, Data Analysis Tool.

Quality Management Systems: ISO/TS 16949, APQP, 5S, PDCA, DMAIC, FMEA, PFMEA, SPC, Kaizen, Data Analysis, Gage R&R, Pareto Chart, Kanban, JIT, MRP, Poke-Yoke, Process Maps, 5Whys, Time Series, GD& Confidential, PFD, Control Plans.

Application: Microsoft Word, Excel and PowerPoint.

Operating System: Windows and Mac OS.

Certification: Green Belt Six- Sigma

PROFESSIONAL EXPERIENCE:

Data Analyst and CI Intern

Confidential

Responsibilities:

• Worked as Data Analyst and CI Intern for the client, Confidential & Confidential emphasizing mostly in analyzing data using SPC methodology via control charts, pareto charts and cause- effect diagram to study about possible root causes for the fluctuation in data.
• Developed process flow diagram (PFD) and shared with higher management which helped to develop an effective communication between sales and data analysis team to understand the hotspots to improve sales simultaneously carried out root cause analysis through various lean tools like 5Why analysis and cause - effect relationship.
• Applied DMAIC to improve the falling customers for Confidential & Confidential, starting from defining a problem statement to completion by generating control charts. Evaluated data and generated reports to validate or indicate the key reasons for deviations from existing standards.
• Compiled and evaluated statistical data to determine and maintain quality and reliability simultaneously involved in conducting meetings and developed reports with graphs for the client by providing data by the end of the day.
• Collecting data/time studies to run analysis and regression models in order to study the time it takes to complete each task.
• Collaborated with various cross functional teams to improve the internal communication process by creating process
• Forecasted the revenue generated in terms of number of customers using Time-Series modelling and MRP-DSS tool.
• Conducted time study on the incoming data and analyzed data using statistical tools like descriptive and regression to highlight the areas of concern.

Confidential

Quality Assurance Tester

Responsibilities:

• Worked as Quality Assurance tester for the client, Rolls Royce emphasizing mostly in quality checks and periodic preparation of test plans and test cases.
• Data compilation for the design documents, analyzing requirements and understanding the current system trend.
• Developing the time frame for each requirement received and defect reporting.
• Keeping a track of all the applications and its maintenance.
• Support for coordinating action items related to internal and external quality concerns.
• Assisting for the continuous improvement activities in the project.

Assistant System Engineer

Confidential

Responsibilities:

• Worked as a System Engineer and a Support Executive for overseas client, Credit Suisse Bank based out of New York, London and Singapore.
• Assisted clients with user setups, troubleshooting problems with various applications, interface issues and formulate solutions.
• Data analysis of various users, set up in applications for more continuous improvement and slogging time.
• Attended conference calls every day with clients from US, UK and Singapore to share reports and other issues related queries.
• Flexibly worked in all shifts as per the client’s location.

QUALITY INTERN

Confidential

Responsibilities:

• Undergone intensive industrial training regarding light and heavy vehicle engine overhauling.
• Worked on the transmission of engine power and its related applications.
• Worked on the suspension repair and vehicle servicing.
• Learnt about the processed Confidential the supplier end by using Process Flow Diagrams(PFD) and performing PFMEA for avoiding errors. Review of Process Instructions and control plans.
• Implemented Continuous Improvement in Quality, Cost and Delivery (QCD) by using known Japanese principles 5S, Kaizen.

MANUFACTURING INTERN

Confidential

Responsibilities:

• Undergone an Industrial training regarding the manufacturing process of Shock Absorbers, dampers and struts used in 2 wheelers and 4 wheelers.
• Exposed to each and every station how is the assembly is carried out and learnt about torqueing, bulging, oil and gas filling, testing, spinning, spot and seam welding.
• Maintained the inventory and helped reducing the extra slack cost up to 20%.
• Worked on every work station and learnt the applications of each and every machine and processes.
• Concentrated mostly in minimizing the percentage of defects in Sand casting process which was achieved using DMAIC Methodology.
• Created Structure Project Guide (SPG) which explained about the project scope, business case, possible causes, Pareto and fishbone charts.
• Drafter KPOV charts for better performance of output variables like blow holes, core shift and shrinkage.
• Calculated DPMO and drafted SIPOC chart for improvising the current process.
• In order to find more defects, possible cause list, pareto chart and fishbone charts are designed.
• Reduction of defects in Rubber Gloves Manufacturing company using DMAIC Six-Sigma methodology
• Focused mostly on the medium sized gloves due to the high demand and more number of rejected products.
• Developed an outline of project scope and goal to reduce the defects by 50% in Project Charter. Discussed about customer benefits.
• Conducted Pareto Analysis and indicated that the highest rate of defects was caused by leaking gloves nearly 62% of total.
• Designed Process Flow Diagram (PFD) for the better understanding of production and formulated Fish Bone Diagram for the cause of leak.
• Deduced that oven’s temp and conveyor’s speed was responsible for leak hence reduced to 230 C and 650 R.P.M.
• MRP specific tools were used to determine the overall production batch size and overtime for maximizing the net profit.
• Implemented the defined Decision Support System to obtained the maximum overall profit keeping low overtime cost and low inventory cost.
• Applied regression analysis to create MPS and linked the desired forecasted demand to MRP worksheet using VLOOKUP.
• Developed in-depth knowledge of Work in Progress (WIP), Bill of Materials (BOM), Master Production Schedule (MPS), Material Requirement Planning.
• Optimized the overall shipping and minimized the transportation cost involved in the process using assignment and Transshipment Models.
• Led a team of 5, mostly involved in organizing meetings, preparing reports in MS Word, MS Excel and presentations using MS Power Point.
• Result was effectively derived and computed using MS Excel Solver.
• Achieved the main objective of cost minimization and efficient usage of surplus and slack materials.
• Led a team of 3 as a team lead to determine the physical properties of AL-CU composite material.
• Documented multi-media report in MS Excel and MS Word.
• Designed a pneumatic “Automation Box Counter” with a team of 4 peers using pneumatic principles.
• Organized a team, conducted market research, designed graphic in AutoCAD and manufactured prototyped appliance.
• Drafted and presented a report using Microsoft Excel, Word and PowerPoint. Delivered live presentations.