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Sr Process Engineer Resume

Irving, TexaS

SUMMARY:

  • Manager Engineering/Quality, Production and Safety Engineering and Operations Management, Production Supervision and Management. Capital project management, long range capital budget planning and management. Hands on Manufacturing Manager, Asst. Plant Manager, Safety Manager, Project manager for lean production/process improvements.
  • Managed a staff of 50, including tool & die makers, press operators, welders and maintenance personnel.
  • Six Sigma Methodologies, Lean Manufacturing, Kaizen, 5S, SPC/TQM Certification, MRB, RCCA, CAPA, DOE, FMEA, GD&T, IQ/OQ/PQ.
  • Quality Control (Aerospace, Medical Devices), Procurement Quality Engineering, Inspection and Calibration, all handheld measuring devices.
  • Internal and external auditing, NCR, SCAR processing, Supplier Source Inspections, supplier compliance to NADCAP, PPAP, AS9100, AS9102, ISO13485, ISO9001, QSR and FDA regulations for GMP.
  • Calibration and first piece inspection and use of all hand measuring tools, micrometers, calipers, optical comparators, etc.
  • Creating technical documents and detailed work instructions and procedures. OSHA Certified forklift safety trainer. Familiar with ISO and Mil - Stds for Aerospace, Automotive and Medical products.
  • Manufacturing, Quality, Process and Industrial Engineering, including Lean Manufacturing. Process improvement and cost reduction by improving tooling or manufacturing process.
  • Project manager for factory set up, including hiring and training of production staff, R&D, purchase of materials and capital equipment, the setup of production and factory support equipment, MRB, supervising,planning production, inventory control, shipping, motivating and monitoring the workforce including performance reviews andmaking certain thata quality product was produced.
  • MS Office, Excel, Power Point, MS Project, Mini-Tab, AutoCAD 2000i, AutoCad 2007, Lotus Suite, Harvard Graphics, CADKEY, Solidworks and Pro-E.
  • Manager, supervisor, Tool, Die and Gage Maker
  • Precision aerospace component including machining, tooling, dies and gages for machined and sheet metal component fabrication, CNC machining centers, 5 axes, die and mold making, manual mills, lathes, grinders, welding, manual and robotic and soldering inspection(J-STD). Pultrusion and injection molding
  • Certified Tool, Die & Gage Maker and Inspector, including calibration and first piece inspector, through P&W Aircraft Training School

SKILLS:

Management: Production Manager, Quality Manager, Engineering Manager

Engineering: Manufacturing Engineer, Quality Engineer, Industrial Engineer

Manufacturing: Project Manager, Certified Tool, Die and Gage Maker

Professional Skills: AEROSPACE, AUTOMOTIVE and MEDICAL DEVICES

WORK HISTORY:

Sr Process Engineer

Confidential, Irving, Texas

Responsibilities:

  • Create process flow charts for disassembly and assembly of products
  • Create process MAPs for disassembly and assembly of products
  • Team leader for assembly and disassembly of products for characterization build.

Quality/Manufacturing Engineer

Confidential, Glendale, AZ

Responsibilities:

  • Manufacturing and inspection process improvement projects
  • Establish new processes and process improvements regarding Lean Manufacturing.
  • Create work instructions for new processes and update instructions for improved processes.
  • Train operators on the new processes

Quality Engineer

Confidential, Eau Claire, Wisconsin

Responsibilities:

  • Quality control for silicone injection molding in a class 7 clean room
  • Monitoring daily production for SPC and tracking defects
  • Auditing work instructions and processes in clean room for compliance to quality.

Quality Engineer

Confidential, CT

Responsibilities:

  • Review supplier qualifications, GD&T, PPAP, MSA (gage R&R), blue print and some measurement systems issues for compliance to ISO, FDA and Atrium Quality
  • Review quality plans and verify critical characteristics to drawings and quality checklists, IQ/OQ/PQ).

Supplier Quality Engineer

Confidential, Nashua, NH

Responsibilities:

  • Investigating supplier quality control issues for compliance to ISO, FDA and Atrium Quality
  • Create quality plans, and part matrixes, IQ/OQ/PQ).
  • Verify critical characteristics to drawings and quality checklists.

Quality Engineer

Confidential, Phoenix, AZ

Responsibilities:

  • Internal Auditing for compliance to ISO 9001:2008
  • Receiving inspection, source inspections, first article inspections and confirming products are PPAP compliant.
  • Writing quality procedures and work instructions including inspection procedures to help customer, training, DMRs (NCR, SCAR), RMA for discrepant parts, Quality rep for MRB, safety committee.

Quality Engineer

Confidential, Chandler, AZ

Responsibilities:

  • RCCA investigations, CAPA, gage R&R, first article inspection, confirming products are PPAP compliant per customer requirements.
  • Reviewing and writing quality plans, IQ/OQ/PQ) and member of the MRB committee.

Contract Quality Engineer

Confidential

Responsibilities:

  • Supplier quality auditing and source and first article inspections and RCCA investigation for follow up CAPA.
  • Generate, process and review NCRs for product, processes and gage calibration issues supporting manufacturing cells and present to NCR board.
  • Create Calibration Discrepancy Reports, RCCA, coordinate with CAPA, Quality Engineering and PSE for follow up, dispositions and corrective action.
  • After gage calibration failures conduct process validation by performing capability studies (CPK) and gage R&R for product compliance to ISO13485, QSR, and FDA regulations for GMP and customer requirements.

Manufacturing Engineer Manager Consultant

Confidential, Phoenix, AZ

Responsibilities:

  • Audit Processes for lean manufacturing improvements and compliance to Mil-Stds, review job estimating and costing and manpower requirements for assembly and soldering processes.
  • Review and evaluate vendors for purchase vs. make for PCB, wire harness, sheet metal and machined components.

Procurement/Supplier Quality Engineer

Confidential, Sacramento, CA

Responsibilities:

  • Supplier source inspections, including review of quality plans, documentation, inspection reports and quality audits for compliance to ISO & Mil-Stds.
  • Review of receiving documentation for compliance to quality requirements, ISO & MIL-STDs, ASTM, NADCAP standards also including First Article Inspection Reports per AS9102 for hardware and electronic components including batteries, PWB and soldered wire harnesses (J-STD, soldering inspection).
  • Write Quality Reports, create and review Non-Conformance Reports (NCR, NMR) including follow up for cause and corrective action with customer.

Quality/Production/Safety Manager

Confidential, Phoenix

Responsibilities:

  • Implementation and auditing of company program for compliance to QMS for certification, Structural Steel Fabricator Certification and OSHA Safety program coordinator.
  • Capital budget planning and management and manufacturing material purchases including design, purchase of tooling and generating work instructions.
  • Production and maintenance schedules, supported sales with on-site evaluations and inspections, new designs and engineering drawings of various structures.

Contract Manufacturing Engineer

Confidential, Mesa, AZ

Responsibilities:

  • Implementation of tooling, process, productivity and production upgrades including cost reducing processes for products within the lean manufacturing team, prepared and participated in 6 Sig, manufacturing process reviews and developing methods to increase efficiency of manufacturing processes.
  • QA/QC Manual update and audit for compliance to AWS and AISC specifications. AISC audits, weld tests and certifications to AWS D1.1.
  • Quality control, first piece layout and fit-up inspection, final weld inspection, review drawings and welder certification tests.

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