OBJECTIVE:

• Mechanical Engineer (Manufacturing, Design, Quality or related field)

PROFESSIONAL EXPERIENCE:

Quality / Reliability Engineer

Confidential, Toledo, OH

Responsibilities:

• Worked on Quality related issues, monitor and analyze performance data for JL Jeep.
• Coordinated various departments and performed root cause analysis. Attended meeting CFS and CPA and Audit.

Quality / Mechanical Engineer

Confidential, Amvian Loren, OH

Responsibilities:

• Worked on Confidential and Confidential Projects for Car Seat Frame and Structure. Involved in design and process review, DFMEA, PFMEA activities.

Quality Engineer

Confidential, Pontiac, MI

Responsibilities:

• Technical activities including cost reduction, Planning. Validating and implementing lean manufacturing. Monitor and coordinate the projects and prepared progress reports.
• Logistic support body exterior components, material, tooling launch support.
• Performed Root cause analysis, used 8D, 5 Why, DFMEA, Design for Six Sigma (DFFS)
• Used High Strength Steel, Plastic and composite material and Aluminum.
• Used Microsoft office (Excel, Word, Power Point Out look) Catia V5, Team center.
• Robotic environment with weld parameter MiG Wedging and Spot Welding.
• Coordinated Final Car assembly and launch activities open issues, and root cause analysis. Worked on engineering, Root cause analysis and recommended action. Prepared graph, charts and final reports. Applied advance quality tools, worked control plan, APQP, PFMEA. Control plan, Meetings with customer, supplier and updated open action items.
• Used 8Ds for problem solving, 5 why, PFMEA, Statistical analysis.

Quality Development Engineer /2015

Confidential, Troy, MI

Responsibilities:

• Managed and implemented Quality and engineering related issues, development and testing, assembly, build and nonconformance quality related issues. Worked on ProMaster truck transmission & under hood components at Saltillo, Mexico also launch activities.
• Powertrain M40 Automated Manual Transmission. Responsible for Body Control Module (BCM) and Transmission Control Module (TCM) re - flashing activities and Hydraulic Unit and related parts. Involved system analysis for vehicle, Root cause analysis and recommended action. Products launch product quality related activities. Prepared graph, charts and final reports. Applied advance quality tools, worked control plan, APQP, PFMEA. Meetings with customer, supplier and updated open action items

Reliability Engineer (Quality)

Confidential, Livonia, MI

Responsibilities:

• Managed and implement DFMEA for product design changes, support to Military Vehicles / HUMVEE (BRVO) Reliabilities Growth and System design analysis for newly design parts for vehicle. Supported Design and Release Engineers for proud development and testing, assembly parts and no conformance quality related issues. Worked on under hood component.
• Responsible for DFMEA for Confidential and Powertrain parts. Involved system analysis for vehicle, Root cause analysis and recommended action. JLTV vehicle interior / Exterior and Confidential components launch activities. Products launch product quality related activities. Graph and Charts and final reports.

Quality Engineer

Confidential, Auburn Hills, MI

Responsibilities:

• Responsible for Automotive interior components design, Quality and launch activities.
• Managed and implement product design changes, support to DRE, and visited supplier for engineering changes and parts quality analysis work with hard trim, seating, power steering and restating system. PFMEA, Control plan, DVP&R. Performed DFMEA Root cause analysis design and Build issues for customer request changes.
• Involved in design review, build and GD&T issues related to design and final assembly.
• Non-conformance issues related build, design and Lunch activities.
• Implemented, safety and regulatory items Airbags, seat belts and steering system.
• Participated Meetings with customer, supplier and updated open action items.

Mechanical Engineer (Quality)

Confidential, Detroit, MI

Responsibilities:

• Worked on Confidential components related body structure with sheet metal hot/cold rolled stamped parts. Projects involved with Confidential . Confidential, Confidential and Nissan.
• Ensure Vehicle Quality Standards met design intend (Eng Specs), Government regulatory requirements, and engineering functional & performance requirements.
• Apply Build objectives and maintain fit & finish objectives at the plant to improve first time capability. Performed Cpk, Ppk, Cp, Pp calculation, Worked with Supplier Quality related issues and resolution. PFMEA, Control plan, DVP&R.
• Non-conformance issues related Build, and Misterbach.
• Tolerance Stacking / Detail to Assembly, products with in platform.
• Coordinated engineering changes with plant and suppliers, Build objectives and maintain fit & Current product design change and implementation.
• Managed and implement product design changes, support to DRE, and visited supplier for engineering changes and parts quality GD&T analysis.
• Involved in design review, build and GD&T issues related to design and final assembly.
• Non-conformance issues related build, design and Lunch activities.
• Provided Engineering/technical support design and development activities
• Builds and launch Confidential components of Upper Body Structure.

Product Engineer /Quality

Confidential, Warren, MI

Responsibilities:

• Current product design change and implementation for Confidential parts of D2UB vehicle, product design and parts quality improvement. Worked Upper Body Structure components for North America and China launch.
• Managed and implement product design changes, support to DRE, and visited supplier for engineering changes and parts quality GD&T analysis.
• Involved in design review, build and GD&T issues related to design and final assembly. Perform warranty analysis worked on Early Warranty Tracking System (EWT), QTS Narrative, EPUS, and Web based Narratives, months in service.
• Worked with upper body structure involving sheet metal parts hot/cold rolled proto type parts.
• Non-conformance issues related build, design and Lunch activities.
• Worked with supplier to evaluate PPAP, sample for trial production runs to confirm that the product meet all customer specification, supplier has understood the requirements.
• Worked with GD&T and stack up studies, defining the fictional requirements, engineering drawings, dimensions & tolerances analysis.
• Used 8Ds for problem solving, 5 why, PFMEA, Statistical analysis.
• Utilize a layered audit process that includes identifying frequency, schedule, findings, and corrective action implemented

Dimensional & Quality Engineer ( Confidential Doors)

Confidential, Belvidere, IL

Responsibilities:

• Manage and supervise of Confidential, Closures, Doors and Hardware lay out, exterior and interior component. Resolved issues related to manufacturing and engineering.
• Responsible for Confidential assembly, quality and dimensional issue for Dodge Dart, Compass and Patriot vehicles.
• Coordinate with departments in their daily activities such as shim move, weld integrity, CMM data, Metrology Lab and Misterback data; final assembly, and stamping parts.
• Monitor and analyzed CMM dimensional data and provided dimensional reports. React to fit and finish issues. Resolve Build and Quality related issues attended CSA and production related meetings. Perform CMM data analysis to identify root cause.
• Utilize CATIA 5 for engineering drawing.
• Perform Statistics and process control (SPC) analysis data tolerances and stack up study.
• Involved in supplier and customer related issues resolve quality issues, implemented lean manufacturing.

Quality & Dimensional Engineer

Confidential, Sterling Heights, MI

Responsibilities:

• Responsible for Confidential parts of Dodge Durango and Dodge Cherokee parts quality improvement, engineering Design & Quality review. Support to Design Release Engineers, Engineering support during the launch WK & WD Vehicles. Performed GD&T & tolerance analysis, participated in design review, open and closed issues summary with CN & IAA status. Open engineering issues related to Die Shop, Assembly and Customer.
• Worked with body structure sheet metal parts hot/cold rolled
• Non-conformance issues related Build, and Misterbach.
• Tolerance Stacking / Detail to Assembly, products with in platform.
• Coordinated engineering changes with plant and suppliers, Build objectives and maintain fit & finish at the plant to improve first time capability. Worked on Cold and hot stamping parts for upper body structure
• Identify critical characteristics and safety and verify at quality checks.
• Involved in meetings with engineering changes and implementation.
• Ensured Vehicle Engineering Quality Standards met design intend (Eng Specs), Government regulatory requirements, and engineering functional & performance requirements.
• Capability. Supported DRE for product Changes and implementation.
• Participated in design review, GD&T Review and product Launch
• Identify critical characteristics and safety characteristics on finished vehicles and verify at quality checks points.
• Coordinate with supplier to implement parts inspection standards requirements,
• Utilize a layered audit process that includes identifying frequency, schedule, findings, and corrective action implemented

Quality Engineer

Confidential, Auburn Hills (CTC) MI

Responsibilities:

• Ensure Vehicle Quality Standards met design intend (Eng Specs), Government regulatory requirements, and engineering functional & performance requirements.
• Apply Build objectives and maintain fit & finish objectives at the plant to improve first time capability. Performed Cpk, Ppk, Cp, Pp calculation, Worked with Supplier Quality related issues and resolution. Performed Root cause analysis, containment and corrective actions. Resolved CMM and Mistebock related issues and measurement analysis. Used Lesson learned. Provided clean point for production.
• Identify critical characteristics and safety characteristics on finished vehicles and verify at quality checks points. Performed KCC, KCD & KPC
• Coordinate with supplier to implement parts inspection standards requirements.

Mechanical Enginee

Confidential, Pontiac, MI

Responsibilities:

• Provided Engineering/technical support for diesel engine (DuraMax/LMK) design and development from concept through serial production fully dressed engines. Perform warranty analysis worked on Early Warranty Tracking System (EWT), QTS Narrative, EPUS, and Web based Narratives, months in service.
• Managed and implement product design changes.
• Optimized integrated of various engine components through DFMEA and Reliability Plan & Analysis. Performed DFMEA and reliability activities on engine components
• Direct support Design Release engineers, Coordinated between DRE, assembly plant and suppliers during product development. Participated in meeting, design review,
• Performed root cause analysis, warranty data to improve product quality. Follow up open action items, testing and validation activities.
• Worked with supplier to evaluate PPAP, sample for trial production runs to confirm that the product meet all customer specification, supplier has understood the requirements.
• Worked with GD&T and stack up studies, defining the fictional requirements, engineering drawings, dimensions & tolerances analysis.
• Used 8Ds for problem solving, 5 why, PFMEA, Statistical analysis.

Product Engineer / Plant Vehicle Engineer

Confidential, Detroit, MI

Responsibilities:

• Worked on 3 programs (ND/ DR/ JK ) from concept to launch for Confidential components.
• Designed and developed body side assemblies with reinforcements, Closures including Flipper glass with associated hardware, and Exterior ornamentation. Closely interacted with, tool design shops, stamping shops, assembly plants and Suppliers from concept to launch. Performed design feasibility and trade studies.
• Developed DFMEA and DVP&R documents. Developed detailed product designs and applied GD&T (geometric dimensions & tolerance) per ASME Y14.5M.
• Experienced in the and buy-off process for dies, molds, tools and parts, using statistical methods such as GR&R, and PPAP. Experienced in new product launch and plant support.
• Supported Design & development and product launch activities light duty trucks Jeep Wrangler (JK) models. Worked on Confidential sheet metal and plastic parts, involving body side assemblies, reinforcements, doors channel inner/outer/glass and hardware. Responsible and implementing product changes into production.
• Confidential /Exterior: Worked on the Dodge Dakota (ND &AN) and Dodge Ram (DR) programs. Responsible for Box and Hardware, Box Floor & reinforcement, Cab and Box components, worked on sheet metal Box Inner/ Outer and tailgate assembly. Worked on the Dodge Trucks, on Door Mirrors exterior/interior, Headlamps / Tail Lamps, Body side molding.
• Quality Improvement: Applied Green Belt technique to resolve Tailgate (Dodge Truck) design issues by the application of root cause analysis, resulting in savings over $300K in warranty costs to the company. Worked with sources in China per specs for product changes on Jeep Wrangler (JK) models.
• Plant Vehicle Engineer: Managed Product changes & Quality improvements and product launch activities at the assembly plant. Provide direct support Design and Release engineers.
• Applied Cost Saving techniques, Involved in Warranty return and root causes analysis. Used CATIA V5 and GD&T. Achieve exterior fit & finish targets for truck box assembly. (Dodge Dakota trucks)
• Apply Green Belt technique to resolve Tailgate warranty related issues, by root cause analysis. Application on Dodge Dakota trucks resulted in savings over $300K in warranty costs. Perform Material Cost Reduction activities.
• Apply GD&T in CATIA V4/V5 tolerances and stack up studies.
• Apply “5-Whys” Root Cause Analysis techniques to resolve design issues.

Reliability Engineer/Mechanical

Confidential, Rochester Hills, MI

Responsibilities:

• Worked on projects automotive components related to Confidential, Powertrain and Under Body. Worked on projects for Confidential / General Motor / Confidential / Delphi companies. Involved in transmission solenoid manifold valves, BI-State valves, Manual Selectable Ride (MSR) and Damping Control System used in Chassis Transmission.
• Worked product development and applied Reliability tools for Automotive Components.
• Performed Reliability activities and implemented into new product development. DVP&R and validation testing.
• Reviewed proposals and customer specification to identify and evaluate Reliability concern. Applied Reliability tools to ensure robust product design early in the design cycle and demonstrated product reliability and confidence levels.
• Used Reliability tools DOE, Taguchi, Robust design, and warranty and life prediction through the reliability. Interacted with customer and product engineer on new program, involved in PPAP, Product Launch, DOE,
• Used Software (Cosmos and solid works) to analyzed thermal stresses, Mini Tab Reliasoft, QFD, Weibull ++, Relex and tester Correlation. Control Plan and 8D’s, P-diagram.
• Performed DFMEA/ Fault Tree Analysis, Reliability HALT & HAST, Vibration testing on shakers, chambers, Gage R&R, Tester Correlation. Warranty data application tie with product and data analysis. Reliability research on fixture related materials.

Reliability Engineer/Mechanical

Confidential, Warren, MI

Responsibilities:

• Worked on projects for Medium Size Car’s components and carry over items, involving, Confidential, Exterior/Interior and Under Hood components. Worked on sheet metal and plastic parts of various components of Car and resolve design issues by applying reliability tools to design a robust product early in the design stage and demonstrate product reliability and confidence level utilizing new technologies. Provided Engineering and technical support to Product Design Release Engineers (DRE) and performed Reliability activities for new product design. Perform warranty analysis worked on Early Warranty Tracking System (EWT), QTS Narrative, EPUS, and Web based Narratives, months in service. Manage reliability testing DVP&R physics of failure, Reliability Growth, Weibull Analysis.
• Interacted with customer and product engineer on new program, involved in PPAP, Product Launch, DOE, Control Plan and 8D’s, P-diagram. Performed data analysis, DFMEA/ FMECA Fault Tree Analysis and provided on going logistical support. Reliability and maintainability
• Utilize a layered audit process that includes identifying frequency, schedule, findings, and corrective action implemented

Product Engineer

Confidential, Auburn Hills, MI

Responsibilities:

• Deigned and released carry over Auto parts for Neon Car for production application.
• Provide support in Confidential components worked on sheet metal parts, body structure, floor pan, plenum, cowl, cross member, Console bracket. Investigated and resolved root cause & implemented in design change. Perform Engineering changes and change level parts modification. Coordinate changes with suppliers, purchasing, and resident engineers. Involved in PER testing, interpret the test data to identify quality improvement enablers.
• Provided Launch and post-launch support for neon car in USA and Mexico
• Responsible carry over parts on Neon Car, managed product changes and related issues.
• Supported in GD&T, Worked DVP&R six Sigma and lean Manufacturing (cost saving).
• Used Microsoft office software for (Power Point, Word, Excel and Out look)