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Csv Engineer Resume

Kalamazoo, MI

SUMMARY:

  • Seven years of experience in Validation with strong background in Computer System Validation, Software Development Life Cycle, Technical Writing along with performing Manual and Automated Testing in the Pharmaceutical/medical industries including specialization in 21 CFR part 210,211,820 compliance and GAMP, GxP’s (GMP, GLP and GCP).
  • Excellent experience in the validation of highly regulated enterprise level business systemsSiebel CRM, Laboratory Information Management System (LIMS), Clinical Trial Management System (CTMS),Adverse Event Reporting System (AERS), TrackWise, Inventory Management System and Remedy.
  • Good working experience with LabWare LIMS software involving tracking raw materials and samples, modelling work flows, managing data collection and reporting and communicating this information to corporate systems, end users.
  • Experience in developing and reviewing User Requirement Specifications (URS), Functional Requirement Specifications (FRS) and Design Specifications (DS) in compliance and conformance with FDA, MHRA rules and regulations.
  • Experience in utilities and facilities qualification, equipment qualification, and computer validation.
  • Experience with Factory Acceptance Test (FAT).
  • Good understanding of 21 CFR Part 11, 210, 211, 820, GAMP 5 and associated FDA, GCP/ICH guidelines.
  • Full validation life cycle experience including developing and maintaining SDLC for validated systems, Validation Plans, IQ/OQ/PQ/RTM, and validation reports.
  • Developed and reviewed Test Plans, Validation protocols (Installation Qualification - IQ, Operational Qualification - OQ and Performance Qualification - PQ), Test Summary Report and Requirement Traceability Matrix (RTM).
  • Expertise in developing Test Strategies, Test Scripts, Test Cases, Test Plans, Test Procedures, Test requirements and testing standards.
  • Experience in using quality center to manage testing artifacts.
  • Performed GAP analysis in identifying compliance gaps.
  • Developed and implemented corrective action and preventive action plans (CAPA).
  • Experience in preparing Risk assessment, Regulatory Assessment, Technical Assessment, Remediation Plan and Deviation Reports for FDA regulated environment.
  • Excellent knowledge and experience in configuring and validating StarLIMS, SQL *LIMS
  • Developed interfaces with laboratory instruments using StarLIMS Scripting Language
  • Very proficient in writing Validation Summary Report (VSR) and Test Summary Report (TSR).
  • Strong hands on experience in using Win Runner, Load Runner and Test director.
  • Ability to work both independently and in a team-oriented working environment.

TECHNICAL SKILLS:

Tools: Quality Center, MS Office Suite Word, Excel, PowerPoint, Outlook, MS Visio, MS Project.

Operating System: Windows/Vista

Waterfall, V: Model, Spiral, and Agile.

21CFR Part 210: 211 (cGMP s),GAMP 5, 803 (Medical Device Reporting), 820 (Quality System Regulation).

Validation Deliverables: Validation Plan, Test Plan, Compliance Risk Profile, RTM, URS, FRS, OQ, PQ Protocols, Sop s/Work instructions, System problem reports and System Certification Summary/Compliance Report.

Laboratory Equipments: Gas chromatography/Mass chromatography (GC/MS), Liquid chromatography(LS), Scanning Electron Microscope.

Education: Bachelor s In Mechanical Engineering.

PROFESSIONAL EXPERIENCE:

Confidential, Kalamazoo, MI

CSV Engineer

Responsibilities:

  • Performed Test validations procedures, for dialysis machinery. Generate and execute validation test protocols and testing's. Conducted CAPA, continuous improvement, audit, quality systems and assurance, etc.
  • Interacted with supplier for failure analysis report for components such as Supplier Corrective Action report as part of NCR and CAPA system.
  • Provided effective support in all the stages of engineering design change process and document control. UDI project to change renal product labels to meet GS1 standards using change control process
  • Developed supplier production parts by utilizing GR&R, Process Quality Control using SPC, Test Method Validation (TMV), Process Validation (IQ/OQ/PQ), Process Capability study, and First Article Inspection.
  • Working on Critical activities like labeling subsystem requirements update, Event Based Risk Review, Label content approval, Labelling verification Report, Instructions for Use study, Trace matrix update, RACT update & DHF index update etc.
  • Detailed & complex analyses & tests requirements, FRS, performed test cases for research, and development. Executed Validation data analysis, reports, and recommendations for changes and/or improvements. Created test methods and fixtures for destructive strength tests.
  • Developed and executed protocols for package design, packaging processes validation and package shelf life testing. Write protocols, perform studies, and evaluate the protocol test results, in accordance with 21CFR part 1
  • Perform GAP Analysis and develop Risk Mitigation Strategy.
  • Involve actively in all stages of process validation - Process Design, Process Qualification, and Process verification.
  • Remediate audit findings and observations given by the auditors for regulated Research and Development (R&D) applications
  • Work with cross-functional teams to support Product Development and Engineering operations.

Confidential, Memphis, TN

CSV Engineer

Responsibilities:

  • Medical device analysis and remediation. Device History File: Product and Market Specifications. Test method validation, testing as per appropriate SOP.
  • Statistics Process Control to comply with International, Standard such as ISO 13485. Performed Process development, and packaging validation review per ISO 11607.
  • Design controls: performed design of experiments, new product introduction process; FMEA’s, GR&R, specification development, generated ECO’s, and performed validation/ verification. Improve the Corporate Quality System in the area of Statistical Analysis application for DV&V and PV&V, Test Method Validation (MSA), Risk Management per ISO14971 including FMEA. Integration of process control into product development during product design.
  • Quality Management Systems. Designed test fixtures using Solid works, developed test methods, and executed gage R&R methods.
  • Performed assessment audits of systems creating gap analysis - comparing ISO 9001 QMS to ISO13485. Up-dated systems incorporating ISO13485 elements established DMR and DHF, upgraded change control (ECR/ECO) process. Wrote/rewrote procedures, inspection instructions.
  • Provided validation and quality engineering support: Developed training on meaning and content of Installation, Operational, and Performance Qualification (IQ/OQ/PQ) procedures. Performed as R&D QE design/development engineering activities.
  • Established and Maintained Device Master Records (DMR)/ Design History files (DHF) - Design Reviews, Validation/Verification, IQ/OQ/PQ documents and Change Control process. After verification testing reviewed the test results for accuracy and completeness
  • Implemented process controls for product and process improvements. Supported Inspection, 1st Article, In-Process- BOM's-WIP, Tests and MRB. Created data collection methods and statistical process control (SPC), Cpk, parato, yield, and trending reporting.
  • Wrote and revised SQP's, labeling review, and document review prior shipping. Protocol Writing and Execution: Wrote/executed Commissioning, IQ/OQ/PQ, & Process Validation protocols

Confidential, Greenville, NC

CSV Engineer

Responsibilities:

  • Developed and executed IOQ's for Solid Dosage Equipment such as Sweco Separators, Fitzpatrick D6A Comminuting Machine (Fitzmill), Korsch XL 400 Rotary Tablet Press and Accela Cota.
  • Implement process validation (IQ, OQ, PQ, and TMV) activities to meet cGMP requirements on time, on budget and quality to ensure that programs are compliant with inspection agencies’ requirements and DSM Quality Modules.
  • Developed and executed IQ, OQ and PQ protocols, prepared the VSR to summarize all the documentation and instrument validation activities.
  • Responsible for performing the gap analysis of executed validation reports for solids and semi-solids dosage forms to ensure compliance with FDA requirements and company policies and procedures.
  • Calculation of Cleaning acceptance criteria for Cleaning validation / verification.
  • Gathered URS and FRS for the Chemstation Software and its integration with LabWare LIMS.
  • Ensure all systems that are required to be validated from the FDA perspective are fully and continually validated in accordance with all appropriate regulatory requirements, SDLC and validation procedures.
  • Reviewed and drafted Standard Operating Procedures (SOPs) and User Manuals for the equipment's and associated software to ensure they meet FDA requirements.
  • Conducted risk assessment, baseline reporting and GxP impact assessments of computer systems.
  • Worked on Factory Acceptance Test (FAT).
  • Defined and completed failure mode and effect analysis (FMEA) as per GAMP 5 guidelines for the serialization project.
  • Prepare Validation Reports and Deviation Reports as necessary. Conduct investigations for the generated Deviation Reports that include troubleshoot of issues related to the Heat Bonding machines' HMIs and PLCs.
  • Involved in qualification of packaging lines - Liquid, Semisolid and Solid dosage products.
  • Maintained Requirement Traceability Matrix (RTM) to track requirements.
  • Assisted in initiating and conducting Gap Analysis and Remediation Plan for lab equipment and software interfaced with LIMS for 21 CFR Part compliance and prepared Deviation Reports. .
  • Loaded IQ, OP, PQ, TMV documents into PDM (Product Data Management) system, (a controlled.
  • Responsible for converting requirements and specifications into test plans, strategies, cases and scripts or testing applications using Waterfall & Agile SDLC.
  • Short-term project to conduct gap analysis on qualification documents for legacy equipment.

Confidential, Franklin Lakes, NJ

CSV Engineer

Responsibilities:

  • Followed Computer Systems Validation (CSV) Master Plan to author, review and approve CSV deliverables for systems as per GxP (GLP, GCP, and GMP) FDA Assessment.
  • Profound knowledge in pharmaceutical/medical device regulations like FDA 21 CFR Part 11, FDA 21 CFR part 820 and ISO 13485.
  • Involved in the creation of Validation Plan, Verification Protocols and Verification Summary report documents.
  • Acted as HP ALM admin and was responsible for uploading requirements into HP ALM.
  • Equipment validation and Technical documentation as per FDA/ISO 13485 and GAMP regulations.
  • Maintained CAPA procedure, initiated investigation of non-conformances through root cause analysis (RCA), evaluation of the effectiveness of CAPA process, and initiation of action as required improving effectiveness.
  • Analyzed test scripts to be compliant with 21CFR Part 11 regulations, maintaining validation Electronic records and following relevant SOPs.
  • Provided systems engineering input, including requirements development and risk Validation assessment, for Design history file (DHF) remediation and new product development (NPD)
  • Perform risk management assessment on all new and existing products.
  • Perform Functional Verification/Validation Testing as per the features of the product.
  • Provided validation guidance to SAP functional teams to ensure compliance to the regulations like 21 CFR Part 11, GDP and GMP.
  • Developed Validation Master Plan (VMP) in accordance with FDA compliance standards
  • Developed IQ/OQ/PQ and MSA protocols by identifying inspection and test activities, special measuring and test equipment, appropriate statistical techniques, data collection methods, and sampling plans for establishing, controlling and verifying process stability/capability.
  • Involved in preparing compliance report about existing status of the cGMP, GCP and GLP.
  • Involved in reviewing Validation deliverables Validation Master Plan (VMP), Validation Summary Documents (VSD), Validation Summary Reports (VSR), Installation Qualification/ Operational Qualification/ Performance Qualification, and Requirements Traceability Matrix.
  • Develop and execute verification tests for client systems (i.e. medical software)
  • Reviewed validation (IQ/OQ/PQ/PPQ/TMV) and provided technical input to ensure validation reports were qualified to company and regulatory requirement.
  • Involved in auditing the application for 21 CFR Part 11FDA 21 CFR part 820, IEC 60601-1, ISO 13485, and ISO 14971. Compliance related to Electronic Signatures and Electronic Records for Trackwise System.
  • Experience in Data Migration, Periodic Review, Change Controls, and Change Reporting, GAP Analysis, and Risk analysis, CAPA, FMEA and Remediation Process.
  • Performed Statistical analysis for the FMEA risk assessment and performed Fault Tree analysis.
  • Prepared detailed SOPs for IQ and PQ for validating Autoclaves and HPLC detailing more on Filter sterilization, saturated steam checks including vendor specifications.
  • Authored Requirement Traceability Matrix (RTM).

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