SUMMARY:

• Profound knowledge in part design, design of sheet metal components, tool - die designing.
• Experience in GD&T and its applications in product design and Hands on experience in CATIA V5 and CREO/Pro-E with exposure to Solid Works, Unigraphics UG/NX, AutoCAD.
• Experience in PLM such as Team Center, ENOVIA V5, SmarTeam and Windchill.
• Experience in development and design of structural, plastic, Sheetmetal and metallic components by the research and analyze customer design proposals, specifications, manuals.
• Possess ability to read and interpret blueprints, technical drawing, schematics and computer-generated reports.
• Adroit in Product Development Process, APQP, DFMEA, Benchmarking Process, DVP&R, Vehicle Ergonomics and Lean Manufacturing.

SOFTWARE SKILLS:

Tools: CREO Parametric, CATIA V5, SolidWorks, ProE, AutoCAD, Hypermesh, ANSYS and MS Office

PLM tools: Windchill ENOVIA V5, Team Center, SmarTeam

WORK EXPERIENCE:

Confidential, Wixom, MI

Design Engineer

Responsibilities:

• Lead the CAD design team and aligned with the cross functional teams such as product engineers, suppliers, field supervisors, creating design solutions for transmission applications, test equipment, and fixtures for the dual clutch transmissions.
• Created and modified 3D models and 2D design drawings in support of developing the dual clutch transmission powertrains by utilizing CREO as a CAD tool and Windchill PLM.
• Responsible for design documentation for prototype components, assemblies, and test fixtures.
• Appropriate implementation of GD&T standards and tolerance stack-up techniques.

Confidential, Plymouth, MI

Design Engineer

Responsibilities:

• Created design layouts with stack up studies to confirm form, fit and function of a new series of a turbocharger assembly.
• Component level design of casting and machined parts to create final 3D models and drawings respecting OEM design standards for the turbochargers.
• Collaborated and worked with cross-functional teams including Application Engineering, Product Engineering, Core Technologies, Manufacturing and Supply Base and coordinated in APQP meetings to ensure a robust design.
• Managed turbocharger assembly and BOM in the CATIA V5 and ENOVIA V6 PLM. Interacted with suppliers, manufacturing team to ensure Design for Manufacturing (DFM).

Confidential

Mechanical Design Engineer

Responsibilities:

• Plastic Product development: Responsible for defining engineering requirements, benchmarking, and developing detail designs from neutral solids using CATIA V5.
• Converting class-A surfaces into solid parts with the aid of criteria sections using Generative shape design.
• Performed draft analysis, defining draw directions, parting Lines. Verifying and validating the products using ISO 9001 standards, identifying key issues and trends in the engineering application.
• Improvising strength of Class B plastic components based on FEA analysis.
• Team center is used for releasing drawings and Product lifecycle management

Confidential

Design and Release Engineer

Responsibilities:

• Analyzed the root cause of the problem for the request for change and provide the solutions for Product Change Request, ECR, ECN and perform the design release activities in product lifecycle management (PLM) tool ENOVIA V5.
• Incorporated the design changes from 3D assembly to 2D detail drawing level of the structural components of floor assembly of Confidential aircraft in CATIA V5.

Confidential

Design Engineer

Responsibilities:

• Performed risk assessment and 3D digital mock up feasibility study by moving the bulkhead by 31” aft towards rear side to accommodate a row of passenger seat for the aircraft CRJ 900 in CATIA V5.
• Performed trade studies and stack up analysis to provide design solutions and participate in APQP meetings.
• Created the layouts defining the key features for the modified design and generate assembly and detail 2D drawings for newly designed parts providing GD&T annotations following ASME standards.
• Received several appreciations from Service Delivery Managers and Project Managers for troubleshooting critical issues.

Confidential

Design Engineer

Responsibilities:

• Analyzed the 3D sub-assemblies such as Bracket duct installation, Floor Beam assembly of the mid fuselage of an aircraft to reduce the overall weight by referring the Confidential design standards.
• Constantly communicated with the CAE team for analysis results and implemented the design changes.
• Performed sketch-based modelling from 2D drawing to 3D modelling of sheet metal components and incorporating the changes in Digital Mock up and performing stack analysis in CATIA V5.
• Creation of engineering system schematic diagrams (ESSD), validation of inputs like lighting schematic drawings and creation of 2D wiring diagrams and drafting as per the Confidential standards.
• Design of wiring diagrams using customized wiring tools like Auto wire and drafting in AutoCAD. Validation of ground studs and production disconnects.
• Support for change management and creation of release documents like EDRN and generation of harness reports

Confidential

Design Engineer

Responsibilities:

• Created 3D model concept designs of injection mold of switch box assembly through reverse engineering.
• Performed design change, tool design, preparing BOM and 2D detail and assembly drawing, creating core and cavity extraction.
• Prepared process plan, coordinated with manufacturing team, conducting tryouts using CREO.
• Total saving has been proposed to reduce 18% of assembly cost.