Senior Engineer Resume

SUMMARY

Self - motivated and competent engineer with over 3 years of experience in Project Management, Product Development and Testing in Automotive industry complemented with good technical, team building and interpersonal skills.

TECHNICAL SKILLS

Technical: CREO, MATLAB, Simulink, HyperMesh.Project Management, Risk Assessment, DFMEA, DRBFM approach, 8D, APQP methodology, PPAP, PHA

Competencies: Product Engineering Process, ISO/TS 16949, Engineering changes, Budget Planning, Sample Coordination, Product Validation, Product Lifetime Calculation, 5S, Product Benchmarking, Problem Solving approaches.

Additional: German - Basic proficiency (completed level A2), Proficient in Microsoft Office.

PROFESSIONAL EXPERIENCE

Confidential

Senior Engineer

Responsibilities:

Technical Project Manager for the projects of Common Rail Diesel Pumps and Fuel Control units for Automobile manufacturers in India, China, and the USA.
Tested, investigated, and analyzed the pumps after the completion of Reliability validation and reported the results to customers.
Managed technical aspects, pre-planning, resource forecasting, documentation, and schedule of the projects.
Maintained, tracked, and closed open issues of the projects by coordinating with the responsible cross-functional teams.
Developed the DVP & R for the projects by coordinating with Reliability Engineering team.
Created DFMEA for the Fuel Control Unit and pumps and organized the design reviews with the moderators.
Supervised the validation of a cost-effective Fuel Control unit used in Diesel Fuel Injection systems of smaller Diesel Engines.
Initiated Engineering change requests (ECR) and worked with the cross functional teams for incorporating the required changes.
Collaborated with ETAS and developed a program using INCA to detect the defective Overflow valves by calculating the average fluctuation in the opening pressure.
Investigated technical root causes for various 0-mileage and field failures and tracked part warranty status.
Coordinated for PPAP in the plant and executed product assembly Analysis at the customer end.
Served as technical interface and communicated the project directions to customers, management, and cross-functional teams.
Provided technical assistance to Quality teams in China and Italy regarding a pump with lead development in India.

Confidential

Graduate Engineering Trainee

Responsibilities:

Trained in the functions Quality Management, Product Development, Plant maintenance, and Manufacturing of the divisions Gasoline Systems, Starter motors, Alternators, and Spark Plugs during the 1-year Rotational Development Program.
Simplified the design of an Overflow Valve by working with Design team that resulted in savings of INR 80 per unit.
Achieved a projected savings of 15 Euro per pump after the risk assessment and removal of the wear resistant coating on pumps.
Conducted a Methods Time measurement (MTM) study to reduce the final assembly time of Spark Plugs by 1s

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