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Principal Mechanical Engineer/project Manager Resume

SUMMARY OF EXPERIENCE

  • Over 20 years of experience designing mechanical equipment for Medical, Aerospace, Oil & Gas, Mining, and Nuclear Industries
  • Proficient in Natural Gas compressor stations and Oil Refineries pressure vessels including piping design, tanks, separators, and receivers sheet metal design & fabrication.
  • PLC, SCADA, & DCS control network structure concept and monitoring of plant processes critical parameters
  • Proficient in concept, design, packaging, sheet metal cut & fabrication, heat transfer, hydro, and stress analysis of commercial reciprocating and centrifugal pumps, NG screw and reciprocating (piston - type) compressors, nuclear pumps, heat exchangers, Air Cooled Condenser systems, Coolers, cooling towers & heat barriers, and pump mechanical seals used for nuclear reactors’ primary and auxiliary coolant systems
  • Thermoplastic and/or LSR injection molding and extrusion tooling, flow analysis, process & test development, prototyping, design verification & validation protocols & reports
  • Technical analysis to support in the development of Equipment & Functional Location structure in SAP to align wif ISO 14224 “Collection and exchange of reliability and maintenance data for equipment”
  • Refinery Plants critical documents/procedures for operations & maintenance
  • AMGS monitoring process for SAP Preventive Maintenance (PM) to standardize technical hierarchy of refinery critical equipment Plants continuous improvement system concepts for computerized maintenance management systems (CMMS) Master Data
  • Equipment installation, commissioning, and validation by performing MSA, Gage R&R, & Capability Studies
  • Project management proficiency includes client interfacing, creating bid processes, accurate proposals, and managing budgets. Review the overall contractual requirements for every project and specific process design methodology for individual projects as required. Direct and supervise the activities of the Project, Structural and Performance/Warranty Engineers.
  • Proficient in IBC, ICC, IMC, IFC, NFPA, SMACNA, NACE, API, ASME Sections II, III, IV, V, VIII, and IX of B&PV Code (Boiler & Pressure Vessel Code)
  • Proficient in 29CFR-1926 Safety and Health Regulations for Construction,-1910 General Industry, and 49CFR Pipeline Safety Regulation
  • Proficient in EMC of electrical/electronic components and instrumentation used for testing. EMI prevention Shielding Solutions selection and design to eliminate its interference wif test data
  • Proficient in ASME B31.1 Power, B31.3 Process, B31.8 Gas Transmission & Distribution Piping Systems, API/ASME/ ASTM/ ANSI/DIN/NEC standards and material specifications
  • Strong Experience in creating Manufacturing processes for newly developed product from R & D concept to its final production stage
  • Proficient in material test specifications, protocols, reports, test development, prototyping, design verification
  • DOE/SPC production process optimization & validation, Equipment combined IQ/OQ/PQ Protocol
  • Proficient in 14CFR FAA Code, Tools Validation - 21CFR11, US Good Manufacturing Practices - 21CFR820
  • Standards for protection against radiation - 10CFR20

PROFESSIONAL EXPERIENCE

TEMPPrincipal Mechanical Engineer/Project Manager

Confidential

Responsibilities:

  • Hydraulic & electro-mechanical modulus devices, monitoring systems, actuators, and pressure/vacuum containing vessels used for Navy and Air Force test facilities
  • Design, packaging, manufacturing, & test specifications per MIL-STD-810, process standardization protocols, test procedures & reports, design verification and approval
  • Technical reports, project plans, schedules, operational manuals, commissioning procedures for product manufacturing equipment. Equipment combined IQ/OQ/PQ Protocol
  • Mechanical systems and hydraulic-pneumatic active/passive coolant systems design proposals, analyses, packaging, validation, and commissioning tests
  • Creation of assembly methods for thermoplastic and LSR injection molding plastic part assemblies for Medical drug delivery systems
  • Fluid and polymer control devices, automatic injectors, and micro-infuser delivery pump systems and troubleshooting of equipment
  • Performing and/or verifying calculations, equipment selection, equipment specification, system design, system layout, field investigation, and construction administration
  • Hazardous material area classification maps per NFPA, IEC, and NEC codes. Class 1 Divisions 1 & 2 equipment design and selection for chemical mixing rooms used in Medical facilities
  • Temperature control units, vents (high-low) for passive ventilation. Mechanical ventilation (explosion proof fan) for heat control or fume removal.
  • Fire Protection dry chemical fire suppression systems selections. Pipes and heads for wet or dry pipe suppression. Emergency Alarm system.
  • C1D1 and C1D2 purging electrical enclosures design, interior lights, leak detection, BIM monitoring
  • Explosion relief construction codes. Explosion relief construction (blow out panels), LEL and UEL monitoring sensors conceptual topography and network communication
  • Facilities critical documents IOM, Control Philosophy, Emergency, and Abnormal operating procedures

Sr. Process Mechanical Engineer/Project Manager

Confidential

Responsibilities:

  • Coordinate wif the Design and Engineering Departments to ensure federal, industry and company standards and project specific technical requirements are reflected in equipment procurement specifications and design drawings. Review department activities for adherence to project technical requirements, such as thermal, hydraulic, mechanical, electrical, control systems, and vendor selection.
  • Develop, update, and enforce adherence to Engineering Standards. Interface wif Company customers, suppliers and erectors to provide project execution assistance as required. Participate in product development, marketing, purchasing, engineering, and others as required on all proposals and ongoing projects.
  • Responsible for designing large Air Cooling Condenser, NMP refinery, Liquid Nitrogen, Cathode Coating, Electrolyte Chemical Mixing in compliance wif IBC, ICC, IMC, IFC, NFPA, SMACNA, API, OSHA, NFPA, & NEC Codes requirements, and DI water delivery piping systems projects used in Tesla Motors Gigafactory 1 Reno, NV. Manufacturing processes, preparing reports, specifications, P&ID’s, and providing a very high level of technical leadership
  • Performing and/or verifying calculations, equipment selection, equipment specification, system design, system layout, field investigation, and construction administration
  • Providing consulting services, including preparation of due diligence reports, gap analyses, and feasibility reports
  • Producing and reviewing drawings consistent wif client requirements and standards
  • Establishing design standards, specifications, and criteria for projects
  • Establishing project budgets and schedules
  • Participating in QA/QC process of completed work by staff
  • Performing staff resource management and review
  • Responsible for the overall economic well-being of the assigned projects
  • Manufacturing Engineering support to qualify test and assembly equipment and transfer the Unmanned Aerial Vehicles (Military Drones) production line from one facility to another
  • EMC of electrical/electronic components and instrumentation used for testing. EMI prevention Shielding Solutions selection and design to eliminate its interference wif test data
  • Support Test equipment qualifications and validation by performing MSA, Gage R&R, Capability Studies,
  • Analyze the test failure process test data.
  • Conduct The Root Cause Analyses of failures and type of failures
  • Organize the list of equipment, help package, work wif shipping, help setup production line in new area
  • Update or review work instructions and other documentation to control the manufacturing processes
  • Create test procedures based on 14CFR FAA regulations, creation of Process and Instrumentation Diagrams (P&IDs), Process Flow Diagrams and Line Process Maps.
  • Designed, and detailed the new technological processes for aircraft panel assemblies and packaging.
  • Plants critical documents/procedures for operations & maintenance.
  • AMGS monitoring process for SAP quality system to deliver project on time and under budget. Plants continuous improvement system concepts for computerized maintenance management systems (CMMS) Master Data.
  • Analyzed including seismic and wind loads, designed, and detailed structural frames wif the concrete foundations.
  • Created weld repair procedures according to ASME B&PV Code requirements, including material excavation, non-destructive examination (NDE).

Project Manager/Sr. Lead Mechanical Engineering

Confidential

Responsibilities:

  • Gas stations NG & Air Compressors installation and replacement, Air Cooled Condenser systems, Power generators & related power gas distribution Becker control and SCADA monitoring of piping systems design and upgrade, P&ID’s, Control Philosophy, Design Specs, Validation & Commissioning Plans creation
  • Provide technical analysis to support in the development of new FLOC structure in SAP to align wif ISO 14224.
  • Stations critical documents/procedures creation for plant operations & maintenance
  • Develop and implement continuous improvement systems for computerized maintenance management systems (CMMS) Master Data. Experienced Working wif SAP PM Module
  • Hydraulic & electro-mechanical modulus devices, & monitoring systems, actuators, and pressure vessels used for such installations in oil & gas industry. Customers: PG&E, Halliburton, BP, Conoco-Philips, Shell, etc.
  • Managing oilfield equipment installation projects and seismic analyses of such equipment.
  • Structural design, including building modification, foundations and slabs, access platforms, equipment and crane support structures associated wif such equipment
  • Budget proposals, managing such budgets and identifying potential budget changes on early stages of projects.
  • 49 CFR.191 & .192, IBC, IMC, IFC, NFPA, SMACNA, ICC, API, ASME sections II, III, IV, V, VIII & IX of B&PV Division me & III (Boiler & Pressure Vessel Code)
  • ASME B31.1 Power, B31.3 Process & B31.8 Gas Transmission & Distribution Piping Systems
  • Creation of systems’ operating, hydro-test, validation, and qualification procedures
  • Application of API/ASME/ASTM/ANSI material standards to justify material selection for components

Project Manager/Sr. Lead Mechanical Engineering

Confidential

Responsibilities:

  • 49CFR, IBC, IMC, IFC, NFPA, SMACNA, ICC, API, ASME sections II, III, IV, V, VIII & IX of B&PV Division me & III (Boiler & Pressure Vessel Code).
  • ASME B31.1 Power, B31.3 Process & B31.8 Gas Transmission & Distribution Piping Systems.Gas stations NG & Air Compressors installation and replacement, Air Compressors, Power generators & related piping systems designs, P&ID’s, Control Philosophy, Design Specs, Commissioning Plans creation.
  • Hydraulic & electro-mechanical modulus devices, monitoring systems, valves, actuators, and pressure vessels used for such installations in oil & gas industry.
  • Budget proposals, managing such budgets and identifying potential budget changes on early stages of projects.
  • Design and packaging of new equipment for Oil and Gas energy reserves down-hole technology based on customers’ specifications and industry standards.
  • Development of new patent holding 4D optical/hydrophone sensors high pressure/temperature hydraulic clamping systems using well pressure as energy source. Responsible for analysis, conceptual design, hydraulic and wiring diagrams, and assembly of high (up to 15,000 psig) hydraulic test system for Clamping System validation.
  • EMC of electrical/electronic components and instrumentation used for testing. EMI prevention Shielding Solutions selection and design to eliminate its interference wif test data
  • New equipment Qualification & Validation standards development used in the Oil and Gas Industry.
  • Creation of Manufacturing processes and NDE requirements for Clamping Hydraulic system components based on API/ASME sections II, VIII, and IX of B&PV Codes specifications.
  • Application of API/ASME/ASTM/ANSI material standards to justify material selection for components

Senior Plant Project Engineer

Confidential

Responsibilities:

  • Design and packaging of high power (up to 6 MW) and high speed (up to 8000 rpm) permanent magnet electrical motors, generators, and other major components for shallow, mid and ultra deep subsea Oil and Gas pump and compressor systems used in oil recovery, boosting, separation, and water injection technological processes.
  • Concept, design, fabrication, static, dynamic, and stress analyses of carbon fiber ceramic cans
  • Completed Torque verification test design for World’s first 2.2-4.0 MW, 6000 rpm Permanent Magnet Couplings
  • Analysis, conceptual design, hydraulic and wiring diagrams creation and assembly of high (up to 15,000 psig) hydraulic system used for 2.2-4.0 MW Permanent Magnet Coupling manufacturing process
  • Concept, design, packaging, heat transfer, hydro, and stress analysis of commercial reciprocating and centrifugal pumps, NG screw and reciprocating (piston-type) compressors, nuclear pumps, heat exchangers, heat barriers, mechanical seals used for nuclear reactors’ primary and auxiliary coolant systems. Lab facilities HVAC, air cooled condenser systems, cooling towers per IBC, IMC, IFC, NFPA, SMACNA, API, ICC, ASME Codes requirements
  • Concept, design, assembly, wiring and programming of Nuclear Seals Tester wif DAS, PLC, servomotors and actuators
  • Temperature, pressure, pump’s shaft axial and radial displacement control systems used for simulation of nuclear reactor’s full scale operations in laboratory
  • Design verification, validation, and qualification tests of a new product
  • Parts manufacturing cost reduction justification based on design efficiency and reliability of a new and existing products
  • Preparation of project timelines, qualification test reports, test procedures, instruction and training manuals
  • ANSYS Finite element code, ASME section II, III, VIII, and IX of B&PV Code, ASME/ASTM/ANSI standards and material specifications

Senior Project Engineer

Confidential

Responsibilities:

  • Concept, design, implementation, and development of World’s first (patent holding) hollow fiber-in-fiber extrusion technology wif thermoplastic and LSR injection molded components
  • Utilized special tooling wide range devices diffusion membrane and filtration systems manufacturing processes for medical industry based on PLC operated motion control, electrical, hydraulic, and pneumatic equipment
  • Technical reports, project plans, schedules, operational manuals, cost estimate of product manufacturing, and specifications for Marketing And Operations
  • Plastic and LSR injection molded parts and injection molding profiles design used in dialysis and protein extraction filtration and centrifuge systems utilizing software such as Moldflow
  • Fluid and polymer control devices, automatic injectors, and micro-infuser delivery pump systems and troubleshooting of equipment
  • New manufacturing processes validation documents and protocols
  • Upgrades and modifications to existing manufacturing processes for the purpose of increased efficiency and quality of finished product wif labor and scrap reduction
  • Design of advanced wide temperature range hydraulic system for hollow fiber membrane technology
  • Creation of high volume manufacturing mechanisms from the concept through design, detail of fabrication, technical parameters evaluation research, and assembly drawings
  • Equipment combined IQ/OQ/PQ Protocol
  • Design and packaging of filtration module components, assembly tooling, extrusion profiles, and injection moldings

Senior Product Design Engineer

Confidential

Responsibilities:

  • Concept, design, implementation, and development of advanced battery manufacturing technological processes based on PLC operated motion control, electrical, hydraulic, and pneumatic equipment
  • New product creation from the concept through design, detail of fabrication, technical parameters evaluation research, and assembly drawings to manufacturing of the finished products including renewal energy (solar), commercial, industrial, automotive, and golf cart maintenance-free batteries
  • Technical reports, operational manuals, cost estimate, specifications for Marketing and QA
  • Design of battery components, assembly tooling, and injection moldings
  • Design, assembly, installation, troubleshooting, and maintenance of pipe systems, pumps, and related hydraulic and pneumatic components used for gauge manufacturing processes based on PLC operated control equipment
  • Implementation of advanced Preventive Maintenance System
  • Design, installation, and maintenance of tooling, mechanical and electrical components for machinery and equipment
  • Technical evaluation and vendor data review
  • AQMD and EPA hazardous waste and OSHA safety regulations (Title 8 General Industry)

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