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Senior Manufacturing Engineer Resume

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SUMMARY

  • Creative problem solver adept at reaching manufacturing goals.
  • Experienced in low to high volume manufacturing
  • Methods improvement, validation and employee training. Very willing to learn and diversify expertise.
  • Extensive experience in process and equipment validation
  • Substantial process development and line support experience
  • Detail oriented
  • Comprehensive written and verbal communications abilities

PROFESSIONAL EXPERIENCE

Confidential

Senior Manufacturing Engineer

Responsibilities:

  • Performed process validations for various processes including cleaning, assembly of implants, packaging and labeling of products
  • CAPA owner and investigator for issues in assembly, cleaning, plasma coating and labeling
  • Installed and validated new equipment for bead blasting, plasma spraying, torque testing, leak detection, process mixing, drying, bagging and product labeling
  • Completed label conversions for new UDI requirements
  • Created and updated FMEA’s for existing and new processes
  • Enhanced usage of OCR and vision technologies for inspection processes
  • SME for process transfers between sites and to external vendors
  • Developed and executed validations for two successful product transfers
  • Performed failure analysis on customer returns and field failures
  • Solved packaging related CAPA which reestablished preferred status wif strategic partner
  • Established Test Method Validation and operator certification for inspection of product

Confidential

Manufacturing Engineer / Industrial Engineer

Responsibilities:

  • Developed and implemented streamlined equipment controls processes, reducing equipment development and validation times
  • Guided contract labor to ensure completion of critical project milestones
  • Developed method and cost improvements leading to over million dollars in savings
  • Investigator and owner for CAPAs covering manufacturing failures and training issues
  • Provided guidance to manufacturing for implementation of LEAN principals
  • Developed structured employee training program reducing training times by over 50%
  • Improved visual inspection methods leading to enhanced compliance and reduced operator fatigue
  • Conducted engineering training program for creating production documentation
  • Implemented visual work instruction program reducing online non conformances
  • Developed new employee on - boarding and orientation program to improve operator turnover
  • Maintained manufacturing documentation - work instructions/ machine loadings
  • Revamped process analysis program leading to a decrease in scrap of 7%
  • Developed and implemented equipment layouts to facilitate Lean Manufacturing
  • Managed product transition from R&D into manufacturing, leading to quicker launch times and fewer shipping delays
  • Implemented process performance analysis and tracking tools which improved adherence to production and shipping milestones
  • Provide engineering line support to 3 laser manufacturing lines and 4 sub-assembly areas
  • Developed site wide visual work instruction format leading to reductions in quality defects
  • Maintained manufacturing routings and costing information in ERP system
  • Member of transition team for converting between ERP systems

TECHNICAL SKILLS

  • Proficient in Microsoft Word, Excel, PowerPoint, Access and Project
  • Experienced wif labeling software such as Prisym Medica and Bartender
  • Certified Investigator for CAPA activities
  • ERP systems used include: SAP, MAPICS, BPICS, BAAN, J.D. Edwards
  • Facility layouts and tooling design software used: Visio, AutoCad and Solidworks
  • Trained as an internal ISO auditor
  • Trained in Class A for Business Excellence by Oliver Wight

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