Senior Manufacturing Engineer Resume

SUMMARY

Creative problem solver adept at reaching manufacturing goals.
Experienced in low to high volume manufacturing
Methods improvement, validation and employee training. Very willing to learn and diversify expertise.
Extensive experience in process and equipment validation
Substantial process development and line support experience
Detail oriented
Comprehensive written and verbal communications abilities

PROFESSIONAL EXPERIENCE

Confidential

Senior Manufacturing Engineer

Responsibilities:

Performed process validations for various processes including cleaning, assembly of implants, packaging and labeling of products
CAPA owner and investigator for issues in assembly, cleaning, plasma coating and labeling
Installed and validated new equipment for bead blasting, plasma spraying, torque testing, leak detection, process mixing, drying, bagging and product labeling
Completed label conversions for new UDI requirements
Created and updated FMEA’s for existing and new processes
Enhanced usage of OCR and vision technologies for inspection processes
SME for process transfers between sites and to external vendors
Developed and executed validations for two successful product transfers
Performed failure analysis on customer returns and field failures
Solved packaging related CAPA which reestablished preferred status wif strategic partner
Established Test Method Validation and operator certification for inspection of product

Confidential

Manufacturing Engineer / Industrial Engineer

Responsibilities:

Developed and implemented streamlined equipment controls processes, reducing equipment development and validation times
Guided contract labor to ensure completion of critical project milestones
Developed method and cost improvements leading to over million dollars in savings
Investigator and owner for CAPAs covering manufacturing failures and training issues
Provided guidance to manufacturing for implementation of LEAN principals
Developed structured employee training program reducing training times by over 50%
Improved visual inspection methods leading to enhanced compliance and reduced operator fatigue
Conducted engineering training program for creating production documentation
Implemented visual work instruction program reducing online non conformances
Developed new employee on - boarding and orientation program to improve operator turnover
Maintained manufacturing documentation - work instructions/ machine loadings
Revamped process analysis program leading to a decrease in scrap of 7%
Developed and implemented equipment layouts to facilitate Lean Manufacturing
Managed product transition from R&D into manufacturing, leading to quicker launch times and fewer shipping delays
Implemented process performance analysis and tracking tools which improved adherence to production and shipping milestones
Provide engineering line support to 3 laser manufacturing lines and 4 sub-assembly areas
Developed site wide visual work instruction format leading to reductions in quality defects
Maintained manufacturing routings and costing information in ERP system
Member of transition team for converting between ERP systems

TECHNICAL SKILLS

Proficient in Microsoft Word, Excel, PowerPoint, Access and Project
Experienced wif labeling software such as Prisym Medica and Bartender
Certified Investigator for CAPA activities
ERP systems used include: SAP, MAPICS, BPICS, BAAN, J.D. Edwards
Facility layouts and tooling design software used: Visio, AutoCad and Solidworks
Trained as an internal ISO auditor
Trained in Class A for Business Excellence by Oliver Wight

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