SUMMARY:

• Offering cross - functional Exposure of 10+ years in total Experience in Hydraulics and Pneumatics maintenance/production and pipeline project/Maintenance of heavy equipment; currently spearheading as Engineering Director, responsible for Heavy Hydraulic Machines/production (Example-ex9250 d Cylinders 500 bucket) with Confidential .
• Expert in repair Hydraulics & Pneumatic Cylinders and Manufacture New (Handle sizes up to Hitachi CH5500 Boom Cylinders), Hydraulics Pumps & Motors, Hydraulic Valves, Slew Boxes, Rotary Joints (machines such as Hitachi, CAT, TEREX, KOMANTSU etc.), Hydraulic Houses, Hydraulic Jack Hammers, Big Hydraulic Jacks, Hytorque Tools.
• Well versed in implementation of planned and predictive maintenance practices to optimize efficiency with constant endeavors to realize zero downtime; proficient in managing operation & maintenance of machines & equipment in reducing downtime and enhancing operational effectiveness of equipment
• Adroit in identifying and rectifying Mechanical Faults and promptly overcome operational bottlenecks with demonstrated abilities in handling the entire range of mechanical maintenance; efficient in failure analysis while ensuring application of best maintenance practices
• Adept at designing & implementing quality systems and procedures to ensure strict adherence to quality parameters; proven competency in thriving in deadline intensive environment, multi-task, perform under pressure and meet deadlines with ability to use sound judgment & decision-making skills and effectively perform in a self- directed environment.
• Production Management /Maintenance Management Utility Management Project Management, Safety & Compliance Installation/Repairing Planning & Scheduling Cross Functional Coordination Quality Management Vendor Development Crisis Management & Development Analytical Skills commissioning.

PROFESSIONAL EXPERIENCE:

Confidential

Engineering Director

Responsibilities:

• Monitoring operating parameters as per the predefined instructions & took corrective action for any process deviations in consultation with operations head.
• Manage all Engineering projects as per company’s established policies and objectives.
• Marketing planning for repairing and making of Hydraulic cylinder, valve & all.
• Goal oriented with very good track record of proven management skills to grow the organization and get results.
• Manage large and multiple projects and also produce deliveries in critical time limit.
• Making planning for purchasing items and execute by our colleagues.
• Responsible for the quality of cylinders and its parts
• Dealing with suppliers.
• Customers handling by take orders and solve it by make quotations.
• Handling 370 workers and 20 office staff.
• Ox Hydraulics has been trading for past 9 years, after joining as an Engineering Director, the major growth took place.
• Having experience in the hydraulic repair components.
• Ox Hydraulics is the largest & most technically advanced hydraulic facility in Zambia.

Confidential

Mechanical Engineer

Responsibilities:

• Monitoring operating parameters as per the predefined instructions & took corrective action for any process deviations in consultation with operations head.
• Minimizing performance bottlenecks for achieving high productivity with optimization of men, material & machine; managing the performance of the Machinery license guidelines for increase production in work.
• Implementing preventive, planned and predictive maintenance to minimize downtime and prolong service life of machines. Ensure availability of reasonable stocks of spares for promptly addressing any maintenance calls
• Conceptualizing & implementing process modifications for optimizing resource utilization & maximizing productivity & adapting systems for streamlining operations to enhance operational efficiency.
• Resolving problems arising in the total execution of job with minimum time lag; taking stringent quality measures including preparation / maintaining necessary documents and to ensure compliance with standards.
• Playing a key role for developing a schedule of all Crusher, Heavy Hydraulic Machine, Vertical Shaft Impact, related equipment and identify preventative maintenance requirements.
• Generating all production reports like material output, parts used & replace in machine; ensuring all vintage equipment is appropriately maintained such that it is safe and reliable.
• Providing emergency back-up for unscheduled maintenance or emergency repairs and coordinating with the onsite management to improve the productivity of company.
• Managing safety and health procedures at department level to ensure total quality control of materials as per pre-set quality parameters
• Assuring compliance of various quality measures and maintaining requisite history cards, maintenance schedules and checklist and documentation/ records.

Confidential

Deputy Manager

Responsibilities:

• (BPSL) color coating line, Z inc galvanizing line, CRS, CTL, Profile machines.
• Responsible for preventive, breakdown as well online maintenance and being a part of production associated department we are responsible for every and failure.
• Accountable for maintenance of Blowers, EOT Cranes & related systems including, Hydraulics & Pneumatic Systems and other mechanical equipments across the plant
• Involving in Fabrication & erection of pipelines of Static’s & Rotary equipment in modification work and responsible for maintenance, planning, scheduling and execution
• Operating SAP R/3 for daily activities; carried out Daily log book entry, daily production, monthly production, maintenance schedule follow up.
• Ensured proper utilization of men and machines with accurate time management; involved in development and implementation of corrective actions such as laser alignment, balancing, lubrication plans, maintenance frequency.
• Extended support in development and implementation of scheduled maintenance programs and lubrication plans, overhauls, outages, inspections, draft tasks, instruction books, procedures, checklists, and emergency response programs.
• Played a key role in development and implementation of data collection systems and programs, fault trees, root cause analysis, temperature and vibration spectrum analysis, lubrication analysis, thermal growth, alignment and bearing management, Infrared monitoring and analysis, report and procedure drafting, and trend analysis and spectrum generation to prevent breakdowns
• Conducted maintenance special like RCA (reliability centered maintenance), TPM (Total Productive maintenance), Kaizen (Continuous improvement), performance and efficiency engineering, lean manufacturing, metrics, troubleshooting techniques, etc,

Confidential

Project Engineer

Responsibilities:

• Makeup water pipeline (M.U.W.) & Circulation Water (C.W.) & Ash Handling System (A.H.S.); Pipe Line Length: 18 KM (M.U.W.) + 2 KM (C.W.); Pipe Diameter:3200 mm (M.U.W.) & 1400 mm (C.W.); Aravali Power Corporation Project; Client: NTPC, India; Consultant: Kirloskar Brothers Limited & DC Industrial Plant Services Private Limited
• Maintenance of heavy Equipment.

Confidential

Engineer (Mechanical Maintenance, Production, Planning & Quality)

Responsibilities:

• BSL color coating line, Z inc galvanizing line, CRS, CTL, Profile machines.
• Responsible for preventive, breakdown as well online maintenance and being a part of production associated department we are responsible for every and failure.
• Accountable for maintenance of Blowers, EOT Cranes & related systems including, Hydraulics & Pneumatic Systems and other mechanical equipments across the plant
• Involving in Fabrication & erection of pipelines of Static’s & Rotary equipment in modification work and responsible for maintenance, planning, scheduling and execution
• Operating SAP R/3 for daily activities; carried out Daily log book entry, daily production, monthly production, maintenance schedule follow up.
• Ensured proper utilization of men and machines with accurate time management; involved in development and implementation of corrective actions such as laser alignment, balancing, lubrication plans, maintenance frequency.
• Extended support in development and implementation of scheduled maintenance programs and lubrication plans, overhauls, outages, inspections, draft tasks, instruction books, procedures, checklists, and emergency response programs.
• Played a key role in development and implementation of data collection systems and programs, fault trees, root cause analysis, temperature and vibration spectrum analysis, lubrication analysis, thermal growth, alignment and bearing management, Infrared monitoring and analysis, report and procedure drafting, and trend analysis and spectrum generation to prevent breakdowns,
• Conducted maintenance special like RCA (reliability centered maintenance), TPM (Total Productive maintenance), Kaizen (Continuous improvement), performance and efficiency engineering, lean manufacturing, metrics, troubleshooting techniques, etc.

Confidential

Engineer

Responsibilities:

• Successfully reduced benefits costs by 10% annually through meticulous recordkeeping and ensuring that company did not pay for benefits for which employees were ineligible.
• Efficiently wrote employee manual covering issues including disciplinary procedures, code of conduct and benefits information.
• BE1000, EX1200 Bucket fabrication done.
• EN19 with Alloy steel manufacture of drive axle shaft for 1035 Dumper.
• CLT-6063 Hub spines worn out in place of this Drive housing system is used which is cheaper.
• R-35 Dumper (CLBT-754 Transmission Failed) due to dust entry, In corporation slinger assembly, of two type one is Spicer and other is mechanic is used.
• Test Bench made at shop for testing of CAT 3412 HEUI ENGINE, And For Transmission Control valve of CAT 50 Dumper.
• 210M Dumper are under breakdown, Manufacture of T4838 Pin Part and TJ0553 Nut Part by EN19 and alloy steel…
• A mechanical gearbox arrangement has been developed for removing heavy equipment in electrical shop..
• Condition Based Monitoring has been done by various methods like vibration analysis, by FFT analyzer and SPM meter, Thermograph by laser temp recording, and lubricant analysis by spectrometer to prevent major failure.
• Host generator capacity of 2500 KW of Dragline 20/90 Repairing and overhauling done.
• Repairing of Interpol of Hoist Motor Crowd motor, Propel motor and swing motor Of EKG shovel is done.
• Frequent Problem regarding failure of guide roller bearing of 35T Dumper have been sort out by using split Bushing.
• Erection and fabrication of silos tank used for first time in NTPC Plant.
• Tyre coupling arrangement is done in place of spider coupling.
• Air line arrangement provided on the blower for cooling the bearing Temperature.
• Glass cotton fixing done within 12 hrs after blasting of Dryer.
• Marian Dragline Drag Draum shaft 14.4 Feet long fitted in drag gear of 3.5m Dia without using Liquid Nitrogen,with the help of fixture designed and fabricated in workshop.
• .007 nch counter bore shims is used to prevent leakage from counter bore.