Manufacturing and CI Engineer Resume Chicago, IL - Hire IT People

SUMMARY

Applying for a full - time position in the field of manufacturing, and employ my skills to continuously simplify and improve processes and products.

PROFESSIONAL EXPERIENCE

Confidential, Chicago, IL

Manufacturing and CI Engineer

Responsibilities:

Mapped value stream for eight presses and the final processing/shipping area wif more TEMPthan fifty products.
Streamlined material flow and optimized labor utilization.
Minimized material movement by plotting product flow in the plant hence minimizing fuel costs for forklifts.
Generated present-state process flow diagrams for the forge plant to halp visualize the processes.
Estimated scheduled maintenance cycles for presses using historic downtime data and performed pFMEA.
Set up experiments to measure process deviation.
Identified critical jobs wif high inventory flow using Excel to maintain optimal inventory.
Working wif Lean and Continuous Improvement implementation teams of supervisors and operators.
Confidential a Kanban loop ground-up, to better schedule production and maintain optimal inventory.
Actively involved in MIFA optimization, truck routes, work instruction and visual management of processes.
Training shop floor worker wif new online process management tools (PLEX).

Confidential, Chicago,IL

Process Analyst & Product Engineer

Responsibilities:

Maximized space utilization for storage, and increased overall TEMPeffective floor space utilization.
Oriented and allocated space for new machines HAAS CNC Mills to be introduced onto the shop floor.
Verified actual cycle times for processes and suggested steps to reduce them.
Increased tool utilization by extending tool usage wifout compromising the tolerances.
Performed Root Cause Analysis using 5 why’s producing an Ishikawa diagram.
Improved inventory management techniques, so as to record inventory accurately, and in half the time.
Analyzed production data using Excel to determine tooling and cost of operation.

Product Development

Confidential

Responsibilities:

Robotic arm for an Ace Robotic Cell.
Tools for assembling and disassembling dies and field testing them.
20+ tons heavy duty shelving systems.
Transfer systems (conveyors, chutes and robotic arms) for coining press based on the Heijunka philosophy.
Purpose specific fixtures and mandrels for 3+ ton jobs requiring heavy cut milling operations, for both horizontal and vertical machining.

Confidential

Tooling and Design Engineer

Responsibilities:

Decided tool pitch, depth of cut, tool diameter, spindle RPM, feed and other parameters for machining components like:
Minimized bottlenecks and sequenced machining processes for work-piece
Created machine layout diagrams in AutoCAD 2D for individual work stations and integrated production lines.
Calculated tool change frequency, cycle time and generated Takt time spreadsheet for machining processes.
Minimized work-piece movement and production cycle time of manufactured components.
Prepared time sheets, and shift reports for machining line of engine blocks to validate Takt time.
Analyzed kiln thermodynamics, heat transfer rate and their TEMPeffects on shell-ovality.
Identified key energy leakage points, material choking issues and studied pre-heater air flow.
Studied TEMPeffects of parameters like RPM, ball size, and air flow velocity on particle size.

TECHNICAL SKILLS

Over three years of experience in working wif CATIA V5 and SolidWorks in modules such as:
Solids and Surfaces, Assemblies
Flow and thermal analysis (SolidWorks), FEA (SolidWorks)
A year’s experience in working wif ProE Wildfire 5.0:
Created drawings for shop floor machinist wif appropriate GD&T
Created and studied ASME Y14.5 M-1982 standard drawings
Over two years’ experience wif AutoCAD LT designing layouts and material flow diagrams