Lead D&r Program Engineer Resume
Auburn, HillS
SUMMARY:
- Solutions oriented and analytical with System test validation engineer with hands on experience on system level design addressing and resolving yellow board tests, Hil in loop test, Emulator Testing, test simulation and in vehicle test and validation . Developed and executed Automotive Electronic Control Unit (ECU) System test and validation.
- Fully involved in the development and releases of specifications and designs to support the vehicle wire harness and Components development.
- Provide HIL /DSpace Testing and high level of Project Coordination, interacting with Global teams cross many cultures.
- Actively involved in full life design cycle, from requirement definition through design, prototyping, proof of concept, testing, and interface implementation; outline and develop validation test plans.
- Proficiency in Vector tools such as CANoe/CANanlyzer.
- Proficiency with laboratory test, Dyno test, and measurement tools.
- Excel at collaborating across departments; coordinate with System Test Engineers, Lab Engineers, and managers to complete projects on time and within budget.
- Engineering and technical expertise includes:
- Hardware in loop Control desk, Automation desk, Dspace, test patterns writing (tp), Vehicle function analysis
- Test cases Analyses, Automated test simulation, provetech
- Design:A/D and D/A Conversion; Analog / Digital / Mixed signal Design
TECHNICAL SKILLS:
Methodologies: Experimental, Numerical, Analytical Robustification; Design for Six Sigma (DFSS)
Tools: MatLab / Simulink, LabVIEW, Simula; PSpice, CircuitLogix; Wonderware, Vector Tool CAN LIN BusValidation Testing; Process Automation / Improvement; Fabrication and Simulation; Human machine Interfaces (HMIs); Sensors (vibration, pressure, force, gas, and inertial), Hardware In loop (HIL)
PROFESSIONAL EXPERIENCE:
Confidential
Lead D&R program Engineer
Responsibilities:
- Coordinating and developing the complete engineering Bill of Material (EBOM),sign and approve VBOM and ABOM, Permutation calculations, Master DVP&R, vehicle ordering and delivery and scheduling for test properties (Bread board, Vehicle Simulation, System Bench, and HIL ) for the component validation.
- Validation planning/Scheduling for all testing Loops and Post releases changes/focused validation
- Lead and manage issue list with supplier to coordinate
- Program Migration and Validation signoff
- Vehicle updates and maintenance and scheduling
- Lead PP and TT build, root cause issues and maintain exceptions list for Plywood buck
- Lead issue resolution meetings and manage vehicle level issue tracking (E Trakker /Hard rocks chiefs meeting)
- Manage and maintain: ECU Validation Chart, Compliance deliveries, EFD SW deliveries and DVP&R
- Manage bulletin responses on behalf of EE Validation team (includes incremental manpower, timing, etc.)
- Participate in Pre design release reviews (Design/Schematic reviews)
- Lead DVP&R sign - off and completion / results submission at each loop
- Support permutation test activities.
- Support Compliance activities
- Support durability and root cause issues
- Support End of Line Testing issues and Service- Diagnostic testing & vehicle reconfiguration routine
- Support Supplier Readiness Reviews
Confidential
Test & Validation Engineer
Responsibilities:
- Design and script Test cases and test pattern per requirement
- Test Multiple Releases tight schedule per customer requirement time development and release of specifications and designs to meet 99 % customer satisfaction
- Define system requirements for test functions and procedures
- Perform the test on the dyno facilities and on electric motor emulator test lab.
- Work with high voltage lab Up to 420 Volt E-storage system
- Debug and test Electrical inverter for hybrid car and electrical car requirement
- Root cause debugs and management reporting
Confidential
System Design Engineer
Responsibilities:
- Development of FTS and FTPS (Function test system), yellow boards and vehicle signoff/release
- System integration of BCM, PCM, PEEPs, Sync and LED lights in preparation for final test development and release of specifications and designs to support the vehicle wire harness and component development
- Define system requirements for test functions and procedures
- Capture issues found in customer issue management system
- Lead / participate in issue resolution activities during development, vehicle launch, and Support corporate quality areas in testing issues and resolution
- Establishment and MonitorDV&PR that Support effort on incorporating module(s) into vehicle electrical systems.
- Prototype development issue solutions in hardware and/or software in conjunction with supplier and manufacture.
Confidential, Auburn Hills
Validation Engineer
Responsibilities:
- Analyzing documents and publishing test reports to support test plans and product delivery.
- Total ownership of the overall test plan and test results.
- Development and execution of Automotive Electronic Control Unit (ECU) System test and validation.
- Proficiency in vehicle Controller Area Network (CAN) communication interface
- Proficiency in Vector tools such as CANoe/CANanlyzer . Plan, schedule, and execute test plans for all levels of product testing, including DV/PV
Confidential
Electrical Engineer
Responsibilities:
- Integral in the design, development, testing of vibration, pressure, force, gas, and inertial sensors. Create analog, digital, D/A, A/D, and mixed signal circuit designs as well as electrical specifications for new system designs. Actively involved in full life design cycle, from requirement definition through design, prototyping, proof of concept, testing, and interface implementation; outline and develop validation test plans. Co author comprehensive support documents for Fabrication, Integrated Circuit (IC) Design, PCB Design, and ASIC Design teams. Interface with internal customers and external production / mechanical engineering teams.
- Saved potentially thousands in production costs by identifying strategic improvements to product life cycle during the New Product Development (NPD) process.
- Successfully developed testing validation procedures leading to 2.3% increase in sensor reliability.
- Played key role in ensuring team efforts met and often exceeded all financial, performance, quality, and reliability goals.
- Artificial intelligence development japan
- Served as core member of cross functional team responsible for state of the art sensor systems development involving vibration, pressure, and inertial sensors. Assisted in defining product requirements, identifying best concepts / designs, and implementing into production of new sensor solutions; incorporated DFSS design tools and methodology throughout design process. Created analog, digital and mixed signal circuit designs. Utilized Spice to simulate circuit / sensor computer models and created electrical specifications for new sensor designs.
- Conceived solution to improve high resolution analog measurements and increase production quality.
- Contributed to increased throughput by rapidly diagnosing and correcting issue that impacted baseline performance. successfully leveraged sound signal integrity principles and noise reduction techniques, leading to system robusttification.
Confidential, Southfield Michigan
Electrical System Intern
Responsibilities:
- Gained valuable hands on experience supporting team of Electrical Engineers responsible for safe, efficient electrical - internet production. Performed quality / verification testing on servers, power supplies, controls, and sensors in automated servicing environment.
- Built collaborative rapport with Controls Engineer to effectively conduct I/O Systems and
- Human machine Interface (HMI) troubleshooting. expertly performed preventative maintenance and calibration of equipment and systems, earning outstanding reputation for proficiency and quality.
