OBJECTIVE:

• To obtain a position in Mechanical Engineering role where I can utilize my skills in design, development, R&D, analysis, power generation, transmission, distribution, material processing, coding, testing, test procedures, test documentation, manufacturing, QA, trouble shooting, safety studies, data management practices and asset management processes, end user display creations, and grow within the engineering applications.

SUMMARY:

• Responsible for Mechanical engineering applications in R&D, Electro - Mechanical design, Electro-Optical applications, Tool design, Packaging design, CAD/CAM/CAPE, Design checking for validations, material analysis and selection process, Thermal/Structural analysis, vibration analysis, GD&T, Tolerance Loop analysis, PLCs, MTBF, test procedures, test evaluations, diagnostic processes, Safety analysis, DFMEA, Equipment trouble shooting, power generation, transmission, distribution, I&C, BOM specifications. Operational knowledge of steam and hydro turbines, generators, support system, breakers, switchgear and also, development knowledge of the hydro & thermal power generating facilities.
• Involved in project coordination/management, supplier evaluation/selection, regulatory/safety standards, resource planning, out sourcing, product quotations, time schedules, purchasing process, production planning, Product tooling selection, quality control, predictive analytics techniques and Root Cause Analysis, SPC, ISO, GMP, creation of documentation reports of critical components, BSI, DAR s/DFR s and material & product testing for design validations to meet the standards and requirements.
• Worked on various materials research, metallurgical evaluations, multiple load test studies at various temperatures such as cryogenic and superplastic deformation process equipment setup procedures, safety procedures and trouble shooting of tools, products & equipment for the following specialization: Aerospace & Confidential space flight applications - testing of Confidential and Boeing components to meet the standards/specifications. Nickel Base Alloys: National Science Foundation Stainless Steel Aluminum; Automobile applications - Plastics - Polymers - Composites Medical equipment, Fuel cells Electric Cars, and Consumer Electronics, and fiber optics, SCADA, and CMMS applications.
• Utilized various CAD modeling systems such as AutoCAD, Pro/E, UG, Solid Works, CadKey, CIM, Engineering Analysis, Automation, design evaluations to meet safety standards & Coding.
• Involved with various engineering applications such as: Aerospace, Confidential - Medical Bio-Medical & Orthopedics, FDA, Utility application of power generation, transmission, and distribution and Energy Systems - Automotive - Vehicle performance testing, evaluations, Safety requirement analysis, Armor Recovery Vehicle & Future Combat Systems for DOD ground systems, Hydraulics, Software Applications, and Large Appliances.

PROFESSIONAL EXPERIENCE:

Confidential, Stratford, CT

Product and System Test Engineer

Responsibilities:

• Involved in the development and testing of S-97 Raider Helicopter components, and based upon initial first prototype flight test in the beginning of 2015, and second prototype at the end 2015, required modifications and testing as per the completed flight test results.
• I have completed in testing of Main Gear Box components such as, spring shaft assembly, compliance shaft, and push rod assembly. Testing involved in the gear tooth static and dynamic loading process, tooth contact & crack evaluation process, compliance shaft static test analysis, engine support assembly, and material properties.
• I have worked in the substantiation process of S-76 Helicopter to investigate various stages of development cycle. Program Management has put on hold funding for further testing on S-97 and it turned out to be a short testing process.

Confidential, Paramus, NJ

Sr. Consultant Engineer

Responsibilities:

• Design evaluations, QA, safety studies, sales and marketing studies and purchasing process of various products such as: consumer electronics, PLC’s and large appliances such as: dishwasher, refrigerator, wall oven, stove, washers/dryers, and vacuum cleaners.
• Preliminary design layout studies, reviews, design validations based upon end user feedback and performance test procedures, installations of various large appliances. Involved in supplier selection process for various appliances, and involved in facilities design, trouble shooting of equipment, data documentation process and product safety regulations. Worked on product functional evaluations, technical support, material evaluations, quality assurance, and business warehouse distribution.

Confidential, York, PA

Sr. Mechanical Lead Engineer and Project Co-Coordinator

Responsibilities:

• Designed, developed, and project management of electro-mechanical control systems, structures, bearing applications, tooling applications, materials evaluations, and integrated with the Department of Defense (DOD) component design specifications.
• Designed validations and modifications of tech-data systems of Paladin Defense Vehicle Systems, BIDI Converter, Generator Inverter, VCDM applications, PLC’s, circuit cards, Automation, and pc boards.
• Designed, developed and tested Armer Recovery Vehicle (ARV) and Future Combat Systems (FCS) vehicle for the DOD applications
• Tested mechanical systems, structures, mechanisms, tooling, hydraulics, machinery and integration of product designs, CAD/CAM/CAPE Safety Analysis, Documentations, and tools into a finished product.
• Worked with Electro-Mechanical Design, and Development of crane, crane bearing design & load evaluations, hydraulics, optical components, vehicle structures, suspension support, tooling, jigs & fixture design, engine load studies and experience with testing and management of project analysis.
• Engineering evaluations, out sourcing of various ARV & FCS design, supplier selection process, complete design reviews of products & tooling to manufacture pursuant to BAE and DOD standards plus documentation. Worked with customers to analyze, modify the designs and coordinate current requirements and for upcoming future projects. Integrated program schedules are the primary tool used to evaluate and determine if product support packages will meet user need dates, supplier product design standards meet the requirements, quality control, BSI, manufacturing configuration of design validations and GMP.
• Project coordination and management with designers, engineers, Transition to Production (TTP), Tooling, jigs & fixtures, GD&T, Packaging, GMP and Configuration Management. Conducted design reviews and worked with design guidelines, standards and procedures.

Confidential, Rockford, IL

Senior Mechanical Research and Development Engineer (contract)

Responsibilities:

• Created compliance matrix of Confidential /Boeing standards and specifications for Turbine Pump Assembly (TPA) in comparison with Rev. E Delta Specs and conducted design reviews or worked with Confidential design guides/standards as per the project management.
• Completed investigation of TPA Hydraulic Pump, design evaluations, tooling requirements, functionality and analyses of design applications, tooling requirements to manufacture TPA products in relation to Airbus RAT A321 Hydraulic Pump as per Confidential safety standards, troubleshooting requirements and purchasing of tools & equipment.
• Identified, categorized and completed fracture analysis, structural analysis, bearing load analysis, tooling evaluations, CAD/CAM/CAPE, testing, MTBF, DFMEA, Electro Mechanical Actuators (EMA), DAR’s / DER’s, Opto-Mechanical components, project co-ordination & management, and documentation process of the parts category, based on functionality, size, complexity, wear & tear as per Confidential standards and specifications as well as follow ISO.
• Engine Systems
• Boeing 787 Liquid Cooling Systems involved in design, development, testing and evaluation of Integrated Cooling Systems (ICS) pump package as per Boeing standards and specifications.
• Assembled coolant flow, pressure to galley cooling units, cabin cooling, tooling to support the lab testing, experienced with high pressure fluid sealing design process, hydraulics, bearing specifications, design reviews based upon project analysis, material evaluation and selection process, performance strategies, quality assurance, test procedures, safety standards, purchasing, project co-ordination, and BSI, GMP, management to integrate process completion as per Boeing requirements.
• Power Electronics Cooling System (PECS) provides coolant pressure flow required to transport heat from the high voltage direct current racks to the ram heat sinks as per Boeing standards and safety as well as testing & trouble shooting requirements.

Confidential, Cranbury, NJ

Senior Applications Engineer

Responsibilities:

• Project management work in software coding for various applications of the hospitality industry and utilized Oracle PL/SQL, user interface business applications display design, WEB applications, SAP and SAP/BW. Analyzed distribution and data management processes, accounting, auditing, sales, & Business Warehouse.

Confidential, Houston, TX

Senior Mechanical Design Engineer

Responsibilities:

• RCC wing panel patch design modifications and its relevant tool design and evaluations for the space shuttle repair program tool selection process for space applications and Designed medical canisters and its components for space research and development.
• Mapped the RCC panel patch design, surface orientation techniques using Pro-E, tile orientation to maintain the uniformity on the space shuttle wing, materials evaluations, MTBF, DAR’s / DER’s,tested materials to meet the Confidential specifications and requirement, and tool design

Confidential, Mahwah, NJ

Senior Mechanical Design Engineer

Responsibilities:

• Designed and developed Orthopedics Hip and Femoral components, ceramic inserts, tool design, material reviews and selection process, sheet metal enclosures, GD&T, QA, Pro-E design verifications, modifications, CAD/CAM/CAPE and get approvals pursuant to FDA regulations, product safety, and GMP.
• Manufactured process of orthopedic components based upon design specifications, test procedures, analysis of test data, reliability, SPC, TTP, UL Compliance, troubleshooting, and quality analysis.

Confidential, Ramsey, NJ

Project Management Engineer (Contract)

Responsibilities:

• Project management work developing business applications of the hospitality industry in sales, distribution, marketing, data management, acquisition and renovation of new facilities design, management, and mechanical equipment evaluations.
• Business Warehouse applications in the context of various industries role and define, plan, and align performance goals and metrics. Model and predicted future direction and anticipate change, and pro-actively balance risks and opportunities.

Confidential, Louisville, KY

Senior Design and Development Engineer (contract)

Responsibilities:

• Designed, R&D, analysis, structures, mechanisms, tooling, injection molds, out-sourcing, selection of suppliers, design build (prototype), material selection and testing, test documentation of results, safety and manufacturing of GE appliances such as: dishwasher, wall oven, refrigerator, and its components.
• Designed dishwasher tub (plastic), using Pro-E modeling, AutoCAD drafting, coordinated outsourced tub injection mold design, manufactured and production of the tub.
• Designed refrigerator structure, freezer compartment, door panels, selection of plastic materials, top-level assembly, design verifications, validations, bearing selection process, design documentation and production release of designs, safety and troubleshooting pursuant to the specifications and experienced with threaded joint analysis.
• New Product Innovation of wall oven (Speed Cook) structural design& development of mechanical components, sheet metal, vents, assemblies, tolerance-loop, GD&T, ISO, design evaluations/checking, applied safety requirements, structural/thermal analysis, material properties, thermoforming, heat transfer and testing.
• Designed built wall oven tested all the components, assembly for moisture control, condensation, air leaks, control panel, microwave, heating elements, documentation of test data and evaluations based on requirements.
• Assisted in planning, testing, packaging, conducting programming of PLC’s, CIM, and Lab View and reporting post implementation reviews and GMP.
• Maintenance of Oracle Database applications of Pro-E design data, Pro-Intralink, installation, integration, configuration, PDM applications and CAD/CAM/CAPE user .

Confidential, Chicago, IL

Development Engineer/Analyst III (contract)

Responsibilities:

• The Exelon Power Generation, Transmission, and distribution through its ComEd and PECO subsidiaries, fossil, hydroelectric, nuclear plants and safety analysis combined with interstate tie lines to support Chicago land area and US interstate tie lines.
• Worked at the real time environment such as; power generation, transmission, distribution, safety and troubleshooting process of hydraulic equipment, & power distribution lines a good working knowledge of the hydro & thermal power generating facilities. Operational knowledge of steam and hydro turbines, generators, support systems, breakers, and switchgear
• Designed and developed Oracle database tables, real time user displays, for the power tie lines, tie flows, dynamic schedules, and summary tables utilizing PL/SQL Procedure Builder, PLC’s and P&ID’s, I&C, BOM, hydraulic plans, working knowledge of condition monitoring, vibration analysis, and diagnostic technologies.
• Development of WEB applications software to provide and update net power schedules through electronic tagging for various utility companies and business applications for user interfaces.

Confidential, Harvey, IL

Research and Development Engineer

Responsibilities:

• Designed, developed and modified the implementation of overhead crane, CAD/CAM/CAPE, opto-electro-mechanical design, bearing load evaluations, hydraulic components, tooling, jigs & fixtures, and review process as per the requirements of manufacturing applications from initial concepts to the final assembly, CIM, ISO and Automation process.
• Experienced in vibration testing, functional evaluations of mechanisms, electro-mechanical components to meet the design specifications and load conditions of crane.
• Developed Parametric design relations of the overhead crane base model to modify to any load capacity & size based on given specifications using Pro-E CAD coding process, safety analysis, troubleshooting, FEA analysis and bearing load analysis.

Confidential, Joliet, IL

Design and Development Engineer (Contract)

Responsibilities:

• Designed and manufactured high precision tooling such as: tailstock mandrel assembly for Dainichi lathe machine in order to accommodate bigger diameter of irregular shapes, conducted design reviews as per the given safety design standards& processes.
• Designed and developed earth moving machinery components, sheet metal products, hydraulically operated cylinders, engine loads, bearing load analysis, shafts, buckets, air hoses, materials engineering studies, tooling, jigs & fixtures and safety testing processes.
• Utilized Pro-E CAD/CAM/CAPE, PDM, AutoCAD, FEA analysis, design tolerance stack-ups, documentation, GD&T, ISO, and transfer data to manufacturing with GMP.

Confidential, Mt. Prospect, IL

Sr. Mechanical Design, Manufacturing & Sales/Applications Engineer

Responsibilities:

• Designed and developed precision machinery, end press assembly, trimmer-planisher, coil winding machinery and hydraulics to manufacture and analysis of safety reviews.
• Designed modifications made as per the manufacturability of the products and co-coordinated with transition to production, GD&T, and ISO requirements.
• Designed and manufactured Medical waste containers, FDA regulations implementation, Nintendo and optical components, thermoforming, tooling design such as: blow & injection molds, jigs & fixtures, bearing evaluations & selection process and plastic components.
• Designed rack mounted fiber distribution, optical measuring products, and splice cabinet of electrical equipment, facilities design, storm doors, safety regulations processes for household and commercial applications.
• Experienced Finite Element Analysis applications, and Pro-E, CAD/CAM/CAPE, CADKEY, AUTOCAD, Solid Works modeling applications.

Confidential, Schiller Park, IL

Tool: Design Applications and Sales/Marketing Engineer (Contract)

Responsibilities:

• Designed and developed blow and injection molds, jigs/fixture design, tool design, sheet metal, plastics, thermoforming, & mechanical engineering applications.
• Manufacturing process of blow and injection molds, and extrusion dies for plastic components for various applications, and evaluations of equipment set up, product design CAD data transition to manufacture process.
• Involved in setting up test equipment, test procedures, prototype testing of molds, equipment & facilities design, trouble shooting, purchasing, and manufacturing process of tools & equipment.

Confidential, Nashville, TN

Mechanical Research Engineer

Responsibilities:

• Conducted Research & development work for Confidential Shuttle engine components, and evaluated mechanical formability, workability, superplastic deformation process, and micro & macro analysis of super alloys as per Confidential standards.
• Designed and built test equipment, tooling, jigs & fixtures for compression, and tensile/compression testing process on Instron testing machine, and safety analysis.
• Tested alloys compositions to determine stress, mechanical properties, strain rates at elevated temperatures, load conditions, FEA studies for Space Shuttle engine components as per Confidential standards and specifications.
• Experienced in testing of specified materials for testing the strength, fatigue resistance, wear, and hardness compatibility.
• Researched and tested of superplastic deformation process on Stainless Steel, Aluminum for National Science Foundation, and assisted students in CAD, equipment purchasing, research and testing laboratories as well as troubleshooting of equipment.
• Completed research and testing, test procedures, documentation of tested results, and safety analysis of on Electric Vehicle (Automobile) and its Battery System for Tennessee Valley Authority (TVA) program development.

Confidential, Davis, CA

Sr. Mechanical Engineer and Operations Manager

Responsibilities:

• Designed and manufactured automobile parts specifically: starter drives, solenoids, bearings of various sizes, bumpers of various materials such as: stainless steel, aluminum, & plastics for big three GM, Ford and Chrysler, electro-mechanical design, stamping & forming tools, jigs & fixtures for manufacturing of auto bumpers, plastic (Injection/Blow Molds), stainless steel, aluminum, electrical components, facilities design& management, and packaging components using CAD/CAM/CAPE.
• Developed auto products as per the applications requirements such as; engine loads, variable valve timing, speeds, solenoids, hydraulics applications, electrical components, and bearings Reviewed designs and analysis of various components from initial stage to final assembly and assisted CAD designs to manufacturing and experienced in out-sourcing of various tooling design and manufacturing of tooling as per the specifications and requirements of the ISO standards, safety procedures for equipment operations.
• Transferred design data to manufacturing, transition to production, QC analysis, set up test laboratory, testing process and demonstrated production-planning skills to improve productivity, Safety regulations, and troubleshooting of equipment.
• Identified various suppliers in the region, reviewed capabilities, capacities, set up schedules and made required agreements.
• Prepared documentation based upon the company procedure to complete the manufacturing process, product evaluations and facilities improvements.
• Finalized the projects until they met the standards & specifications.