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Sap Pp/qm S/4 Hana Lead Consultant Resume

Maumee, OH

SUMMARY:

  • Confidential has Over 16 years of professional experience with 10 years onSAPas a Lead Consultant in PP, QM and MM modules. He has worked on various phases of SAP implementation, Go - Live, Hyper care, Roll-outs and Production support projects.
  • Worked under different verticals like Products and Resources for various manufacturing industries including Automobile manufacturing, automotive supplier (OEM), FMCG, Chemical industry andPharma services industry.
  • Successfully completed Five end to end implementations in SAP PP/QM/MM.
  • Experience covers all aspects of the implementation process using ASAP methodology including business process analysis, requirements gathering, blue print design, complete system configuration, testing, end-user training and production support.
  • Expertise in Discrete manufacturing, Repetitive manufacturing and Kanban production system.
  • Have hands-on configuration and set up experience on SAP PP functional module with shop floor including but not limited to Order, Material, Routing and Interface with Label printing with barcode readers and PLC
  • Strong Cross Functional Experience with integration of Production Planning and execution with other logistic modules like Quality Management, Material Management,inventory management, Warehouse Management and sales and distribution functionalities.
  • Worked on Fioriapps, S/4 HANA 1709, SAP PP integration with EWM module.
  • Proficient in conversion of business requirements into functional specifications and technical specifications for solution design, development, unit and integration testing and other aspects of software development lifecycle.
  • Expertise in MTO (Make to Order) and MTS (Make to Stock) planning processes along with hands on experience in Variant configuration, Capacity management, Demand Planning, Shop Floor Monitor,MRP, MRP area planning, production Order management and Stock Room Management-Goods Receipt, Goods Issue and MRP Reorder Point
  • MRP types, Planning Horizon, Lot-sizing Procedure, and availability check for components.
  • Experience in systems integration and designing technical interfaces with SAP and shop-floor systems
  • Hands on experience in Quality in procurement, Quality in Production, In-process quality, source inspection, Recursive inspectionand other inspection types
  • Configured Inspection Lot Creation, Results Recording, Defects Recording, Inspection Lot Completion, Sample size and Dynamic modification rule.
  • Knowledge on Quality Certificates, Quality Notifications, Partner functions and Business partners.
  • Worked on Data migration activities including cut-off preparation, Data mapping and Uploading with tools used LSMW.
  • Uploaded Master data like Control Cycles, Production supply area, Equipment, Storage bins, and transaction data's such as Batch, Stocks, Service orders and Deliveries etc.
  • Prepared and executed Test Script for UAT and Integration Testing.
  • ITILV3 foundation course certified and worked on Incident handling IT Tools like Service now, HPQC, CA tool, BMC Remedy, SOLMAN and Panaya regression testing tool etc.
  • Technologies: SAP PP, QM,MM in ECC6.0, S/4 HANA and APO PP/DS.
  • Functional Expertise: Production planning, Quality Management, Material Management, Inbound logistics and outbound logistics
  • Industry Expertise: Served for various clients includes
  • Automobile manufacturing
  • Automotive suppliers(OEM)
  • Chemical industry
  • FMCG
  • Industrial equipments
  • Optical components manufacturing
  • Confidential services.

PROFESSIONAL EXPERIENCE:

Confidential - Maumee, OH

SAP PP/QM S/4 HANA Lead Consultant

Responsibilities:

  • Business process includes discrete manufacturing, serial numbers management, batch management, integration with EWM, HU management, RF device integration, Kanban manufacturing system.
  • Worked on FIORI apps and configured PP Business process (6 tiles).
  • SAP Interface with IGEAR, the manufacturing execution system (MES) for production execution through PI interface.
  • Worked on special procurement type real time scenarios like Sub-contracting, Multisite planning, Production in another plant, MRP area configuration and planning.
  • Plant level MRP, planning at material level, multi-level MRP, MPS, Consumption based planning - reorder point planning, MRP area planning and MRP Live in S/4 Hana
  • Configured and Implemented Catalogs, selected sets, MIC, Inspection Methods, QM-Specific Data in Material Master. Quality Info records. Defect Codes for Quality Defined notification.
  • Designed and Configured Processing of Inspection Plans with sample drawing procedure, Dynamic Modification plan, Processing of Operations, control key, Inspection Characteristics, status Management and digital signatures.
  • Quality Notifications were designed and configured for use in complaints against vendor.
  • Configured the process to restrict the vendor supply in case of quality deviation.
  • Configured the inspection type to define different types of inspection control and Implemented default values for inspection type - controls lot creation.
  • Implemented and Configured the Quality inspection for goods movement - responsible to create lot with respect to goods movement.
  • Implemented Batch Management, Batch determination strategy
  • Responsible for cutover, go-live and hyper care support of quality planning, inspections and enhanced quality notifications using workflow.

Environment: Experiences includes end-end implementation starting from preparation of Blue-print, Fit-Gap analysis and identify the RICEFW objects, preparation of Functional specification, PP/QM Configuration, Master data load, prototyping, testing, implementation, data migration and enhancements.

Confidential, Hurst, TX

Lead Consultant SAP PP/QM Consultant

Responsibilities:

  • Forecast to stock process: Discrete manufacturing with QM integration - S/4 HANA and Fiori Apps
  • Shop floor navigator tool- Live recording of production confirmations for setup time and processing time and labor hours mapped to user ID.
  • Understanding of Integration Points of PP with MM, QM, SD, WM, FI/CO modules.
  • Interface with IBP planning where Creation of Orders are managed in IBP and Transfer to S4 HANA
  • Manufacturing integration and intelligence (MII) interface between MES and SAP S4 to communicate production information
  • Provided support to end users and coordinated with them to resolve various issues on Z- reports, serial numbers, batch job failures and custom tables.
  • Implemented Quality Management module with emphasis on QM in Production on statistical process control.
  • Master data update is governed with Engineering Change management and Revision level.
  • Provide the ability to manage tasks in the production order performed by external vendors
  • Special process: Rework process, External processing operation.
  • Production order split functionality to split production order quantities
  • Perform ‘in process’ quality inspection and ‘post production’ quality inspection activities

Environment: Experience includes end-end implementation starting from preparation of Blue-print, Functional specification, PP/QM Configuration, Master data load, prototyping, testing, implementation, data migration and developments.

Confidential, Norwalk, CT

Lead Consultant SAP PP/QM Consultant

Responsibilities:

  • Implementing PP - PI process with make-to-stock planning strategy, master recipe approval process and subcontracting process for filling and packing operation.
  • Deploying QM module to facilitate raw material inspection, in-process and finished goods inspection.
  • Designing and Modifying the Label prints like HU labels, Quality Inspection Sample labels.Designing customizedserial numbers management, batch management, integration with EWM, HU management, and RF device integration.
  • Configuring PP Interface with WM and Barcode scanners to post production confirmations.
  • Configure to Perform usage decision and stock dispositions sub-process with digital signature.

Environment: Support and Rollout project, involved in multiple sites. Worked on developments and minor Enhancements.

Confidential

Senior Consultant SAP PP/MM

Responsibilities:

  • As a SAP PP/MM functional consultant assisted in defining project scope for the company and plant implementation of SAP Production Planning and Material Management modules with full life-cycle implementation using ASAP methodology.
  • Configured and Created MRP controllers, BOMs, Work centers, routings and extended the material master records to include work scheduling, MRP and forecasting views.
  • Expertise in lot-sizing procedure, planning horizons, and defined Scheduling Margin Key.
  • Configured over all plant parameters as well as MRP groups, MRP areas and assigned MRP groups in material masters.
  • Configured Production versions, and production scheduling profile.
  • Worked on planning strategies and configured scheduling parameters for both planned and production orders.
  • Maintained planned independent Requirements by transferring data from Sales and Operation Planning. Configured Capacity Categories, Standard Value Keys.
  • Worked on Goods receipt, Goods issue and Confirmation activities, Movement types.
  • Knowledge in Capacity Requirement Planning & capacity leveling.
  • Worked on Availability checks for the components by configuring checking control for different order types.
  • Worked on P2P cycle to procure raw materials from vendors and paying them through invoice postings.
  • Configured Purchasing organizations, purchasing groups, Purchasing value keys and number intervals for Material types.
  • Worked on Source lists, Vendor master, Quota arrangement, Info Records for Standard, Consignment, Sub-Contracting, Release procedures.
  • Worked on Purchase Requisitions, Purchase Orders, Scheduling Agreements, and Contract Agreements.
  • Worked on creating and maintaining RFQ’s including price comparisons and release strategies.
  • Configured vendor master record; created vendor account groups, number ranges, incoterms, text types, partner determination, and terms of payment.
  • Expertise in physical inventory such as creating physical inventory count documents, posting inventory differences and configuring reason codes for physical inventory goods movements.
  • Expertise in vendor invoice management such as posting, blocking, and releasing invoices.
  • For the MM module, assisted in extending purchasing views and defining purchasing groups, configuring different types of purchase orders and invoice forms.
  • Involved in maintaining Inventory documents and worked on transfer postings, stock transfers between storage locations and plants.

Environment: Rollout and Support project. Globaltemplate preparation and rollout to multiple sites. V4 template implementation.

Confidential

SAP PP/APO - PPDS Consultant

Responsibilities:

  • Created design outline in the blue printing phase by gathering requirements and analyzing the AS-IS scenario of the client’s business.
  • Configured product groups, material types, Bill of Materials, various Task lists and Work Centers.
  • Defined Bill of Materials usages for respective material types as well as created alternative Bill of Materials for the same.
  • Dealt with Mass changes of various master data's like Material masters, BOMs, routings etc
  • Worked extensively on production break fix issues on Various Z programs and helped resolve Client's issues using ABAP Debugging skills
  • Processed IDocs to clear IDoc Failures for Master data's and BOM's from ERP and PLM system
  • IDOC Error handling- working on different error message types so as to research them and process successfully
  • Worked extensively with Exception messages created during MRP Run.
  • Created and maintained characteristics, classes, class hierarchies, and configuration profiles as per Business Process requirements.
  • Was involved in creating collective component availability checks and application of ATP logic.
  • Configured and Customized Vendor Master, Contracts, Quota Arrangement Usage, RFQ/Quotation, PR, PO and Invoice Verification.
  • Set up Release Procedures for Purchase Requisitions and Purchase Orders based on their value.
  • Involved in Configuration of Inventory Management like Goods Receipt, Goods Issue, Transfer posting, Return Delivery and Stock transfers, Reservations, and Reporting in inventory management.
  • Worked on the Customizations needed for Sample Management.
  • Configured different Planning Strategies, MRP controllers, lot-size types, MRP types, procurement types, schedule margin keys, and availability check profiles in MRP views.
  • Created production versions for specific materials with different routings and alternative bill of materials combinations.
  • Checking the IDOC mapping so that the required corrections are made, searching the IDOCs for BOM and resolving the failed ones
  • Configured REM profiles for Repetitive Manufacturing depending on new business flow.
  • Experience on PPDS Master Data creation: Product Master, integration model, CIF, iPPE, PDS, Planned order management, scheduling etc.
  • Heuristics planning: Production planning heuristics, detailed scheduling heuristics, RPM planning, Model mix planning
  • Experience on PPDS tools like: Production planning table and detailed scheduling board, Resource planning table and Optimizer run. Understand heuristic logs and optimizer logs
  • CPP monitoring, CCR monitoring, idoc monitoring, Alert monitoring
  • Interface with IPSC - the Manufacturing execution system (MES), for production execution topics like order transfer, partial/final confirmation and GR through Idocs.
  • Worked on the following PP/DS functions: planned order management, detailed scheduling board, Scheduling view, product view, Tracking point info
  • Worked on Reports product view, receipt view, production view
  • Custom developed the Convertor program to create iPPE with business rules provided by client.
  • Special topics includes Phantom assy, production in another plant, subcontracting, variant configuration,
  • Master data consistency: BOM and iPPE check, iPPE consistency check between ECC and APO PP/DS system

Environment: Global roll out, involved in requirement gathering Blue print preparation, Basic Configuration UAT and enhancements. Worked on stard temple.

Confidential

SAP PP-PI/QM Consultant

Responsibilities:

  • Configured PP master data Bill of Material, Master recipes, resources, production version, standard value key, capacity formulas, factory calendar, activity type, order type parameter, Confirmation parameters.
  • Process management, control recipes, process instructions and process messages. configured MRP, MRP Group, make-to-stock planning strategy.
  • Implemented total planning at plant level includes online, background job, single-item multi-level for generating the planned orders.
  • Configured MRP Stock requirements list, Individual display and Collective display.
  • Configured Production scheduling profile, Process Order Types and Automatic Purchase Requisitions from MRP.
  • Implemented Batch Management, Batch determination strategy in sales and distribution.
  • Configured Catalogs, selected sets, Master inspection Characteristics, Inspection Methods, Sample size Determination, QM-Specific Data in Material Master. Quality Info records. Defect Codes for Quality notification.
  • Processing of Inspection Plans with inspection points and sample drawing procedure, Processing of Header Data, Processing of Operations, control key, Processing of Inspection Characteristics in Quality Planning.
  • Processing of inbound and outbound Quality certificates with inspection methods.
  • Worked with developer to Debug the program and figure-out possible issues and fix.
  • Designed and Configured the Blocking reason to restrict the vendor supply in case of quality deviation.
  • Defined catalogue type, configuration of valuation mode and sampling type.
  • Defined and Implemented default values for inspection type - controls lot creation.
  • Configured the Quality inspection for goods movement - responsible to create lot with respect to goods movement

Environment: Global Roll out PP/QM Configuration, UAT Approval, User training, Golive and hypercare support

Confidential

SAP PP-PI/QM Consultant(Discrete Manufacturingin Processindustries)

Responsibilities:

  • Successfully implemented the PP-PI/QM module with shop floor execution, quality planning, inspections and batch status management
  • Performed AS-IS and TO-BE analysis and presented the TO-BE business process to the process-owners for approval.
  • Responsible for preparation of data mapping spread sheets, functional design specifications for interface development, custom reports, enhancements and also upload master data.
  • Configured PP master data Bill of Material, Master recipes, resources, production version, standard value key, capacity formulas, factory calendar, activity type, order type parameter, Confirmation parameters.
  • Configuring shop floor activities, production schedule profiles, automatic transfer order creation, scheduling, confirmation of production orders.
  • Configured background jobs for MRP Run and special procurement keys to take care of planning and production issues.
  • Configured PP and Quality module and Warehouse Management System, interfacing with IM, Production, serialization in quality module
  • Set up QM Master Data such as Code Groups and Selected Sets, Master Inspection Characteristics, and Inspection Plans.
  • Configured certificate profiles and implementation of certificates of analysis finished goods and procured material as well.
  • Generated Quality Notifications for the Non-Confirming Materials during procurement of materials from Vendor and during Production
  • Configured interface between SAP QM and LIMS using QM-IDI interface.
  • Organized legacy data and used LSMW to successfully load all records
  • Triggered Inspections for Customer Returns and Recurring Inspections.
  • Involved in Unit testing, Integration testing, training, documentation and go-live process.
  • Responsible for preparation of presentations for training end users besides development of quick reference guides for users.

Environment: Basic Configuration, prototyping, testing, implementation, data migration and RICEFW, objects developmentsfor the GAPS identified and support.

Confidential

Production & Quality Assurance manager .

Responsibilities:

  • Responsible for production planning and quality management department for Engine and Transaxle manufacturing shops in passenger car manufacturing company.
  • Responsible for shop floor execution including shift planning, capacity planning, and capacity levelling
  • Responsible for improving OEE of machines in shop floor.
  • Responsible for TS-16949certification and maintaining the quality standards.

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