SUMMARY:

• SAP R/3 functional consultant with 9 years of experience in PP, MM, QM, PM, logistics and PP - PI modules.
• Cross functional integration experience of PP with PP-PI, MII, MM, EWM and QM.
• Experience in ASAP methodology with its implementation phases such as Project Preparation, Business Blueprint, Realization, Final Preparation, and Go Live & Support and version upgrades involving versions from 3.1H to ECC 5.0.
• Excellent Knowledge in Lean Manufacturing, PUSH-PULL methodology, Kanban, and JIT manufacturing process design to eliminate WASTE in the operations.
• Experienced with complete PP life cycle, Business plan, Sales and operation planning, Demand Management, Master production schedule, Materials requirements planning, RCCP (rough cut capacity planning), flexible planning, planned orders, production orders, Shop floor activities, production reporting and confirmations.
• Worked with production order processing; conversion of planned order into production order, shop floor execution etc.
• Implemented change management for tracking BOM changes and revision level for tracking revisions of material master.
• Experience in Variant Configuration covering master data like characteristics, class, configuration profile.
• Vast knowledge in creating production orders for make to order and make to stock strategy.
• Proficient in Discrete manufacturing, Repetitive manufacturing and Process industries
• Worked with requirement class, requirement types, planned independent requirements, and planning strategies.
• Designed Functional Specification Documents and developed interfaces in conjunction with technical support.
• Expert in forecasting system and shop floor execution.
• Configured conditions, conditional tables, access sequence, price determination process and schemas.
• Worked on flexible planning and forecast, MPS and RF scanning.
• Estimated the forecast through Sales and Operation Planning.
• Expertise in KANBAN implementation - maintained controlled cycle, supply areas, status sequences and replenishment areas.
• Implemented both classic and event driven Kanban.
• Expertise in batch management.
• Configured Material Master, Vendor Master, Purchase order, Purchase Requisition, RFQ, release procedures, and defined number ranges for various documents.
• Developed and evolved MDM services in partnership with strategic vendors.
• Configured Material Master Screen sequence layout for different types of material.
• Worked on source determination, selection of vendor, processing and monitoring of purchase order with goods receipt and invoice verification.
• Worked in MM areas like Inventory management, Purchasing, subcontracting, third-party, consignment, External Procurement, Stock transport orders, requisitions, info records, release strategies, vendor evaluation, master records.
• Created test Scenarios/Scripts for Unit, Integration and user acceptance Testing.
• Have good experience in training super users and end users.
• Supported cutover plans and was involved in Go-Live of the project.
• Implemented SAP for different industries and defined the process based on global template
• Worked with redwood and Autosys team to set up batch jobs and HPQC mercury tool to track defects.

TECHNICAL SKILLS:

SAP Modules: MM, PP, WM

ERP Systems: SAP-R/3 5.0, 6.0

Key skills: SAP PP, PP-PI, APO Demand Planning, SNP, PP/DS; QM, MM, Product Costing and Master Data Management

Certifications: SAP SCM (SAP PP), Lean Manufacturing, Six sigma Green belt

Miscellaneous: Auto CAD, MATLAB, COMSOL, CFD Modelling, ANSYS

PROFESSIONAL EXPERIENCE:

Confidential, Irving, TX

SAP PP/QM consultant

Environment: SAP ECC 7.0

Responsibilities:

• Project responsibilities include serving as a lead in PP/MM/LE/QM modules for SAP process improvement for the project.
• Interacted with the business users in gathering requirements and coordinated with the developers in developing enhancements, reports etc.
• Worked on MPS, MRP, SOP and production order shop floor process.
• Worked on driving digital transformation for clients in procurement area by building on SAP S/4 HANA and cloud services.
• Developed a prototype for stock transport orders between one storag4 e location to another using MRP area.
• Developed interfaces, customer reports, enhancements specifications, forms and user exits and worked with the developers in testing the reports and user exists created on timely basis.
• Utilized data from external provider to properly class MDM data components.
• Configured QM plant parameters, certificate profile, certificate of analysis and inspection lot creation for purchase orders, production orders and stock transfers.
• Developed an enhancement to stop creating inspection lots through QA07 if the qty is less than threshold qty.
• Worked on the Integration of SAP PP with S/4 HANA.
• Expertise in batch management and worked on batch determination process for production order and deliveries.
• Have written functional spec to develop enhancements involving SAP to LIMS interface.
• Configured new selection rule and filters for MD04 as per business requirements.
• Have written functional specification to develop an interface from SAP to Sis mark to pass material and batch information for printing labels.

Confidential, Vernon Hills, IL

SAP PP/PM Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Project responsibilities include serving for PP/PP-PI /MM/Logistics modules for SAP roll out and interface development from SAP to Kin axis.
• Led workshops on documenting business user requirements, supported blue print design, configured new plants, enterprise structure, MRP controllers, MRP groups, production scheduler profile, storage locations, special procurement key, factory calendar etc.
• Designed flows for Discrete manufacturing and process orders.
• Worked on MRP and MPS using different MRP types.
• Configured navigation profile for various transactions in MD04.
• Worked on setting up production BOM’s, routings/recipe, work centers/ resources etc.
• Tested intercompany and intra plant stock transport functionality between distribution centers and manufacturing plants.
• Worked on variant configuration to gather business requirements.
• Configure the SAP system for Plant Maintenance and Quality Management processes and move the changes to SAP Landscapes through ChaRM (Change Request Management) and QGM (Quality Gate Management) tool.
• Worked on source list, info records, purchase requisitions and external Purchase orders.
• Configured output types for purchase orders, contracts and process orders.
• Developed mapping document for all the interfaces (planning files, material master, vendor master, customer, part source, part production version, BOM, Routings/recipe, operation, on hand, capacity files etc.) send from SAP to kin axis.
• Coordinated with the developer in developing all the interfaces and did unit and integration testing.
• Tested all planning and purchasing interfaces from SAP to Kin axis.
• Created planning and purchasing test scripts and involved in testing of all the scripts for SAP implementation project.
• Worked with Autosys team in setting up the batch jobs for all interfaces and used HPQC mercury tool to track defects.
• Worked on Batch Management pertaining to Production Planning.
• Trained super users and end users on planning, manufacturing and purchasing scenarios.
• Performed cutover and post go Live stabilization for both SAP implementation and kin axis project.

Confidential, Ohio

SAP MM/PP Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Project responsibilities include serving as a lead in PP/MM/Logistics modules for SAP revitalization project.
• Conducted gap analysis and documented business requirements.
• Converted all intercompany transfers to intra plant by creating single company code for all plants.
• Configured new plants, MRP controllers, MRP groups, storage locations, special procurement key, factory calendar etc.
• Developed prototype for discrete and repetitive manufacturing.
• Worked on setting up Engineering BOM’s to do the BOM transfer through project systems.
• Implemented capacity leveling functionality to identify the available capacity for work centers and dispatch the planned orders based on available capacity.
• Worked on setting up production BOM’s, routings, work centers etc.
• Implemented change master for tracking BOM changes and revision level for tracking the revision of material master.
• Worked on setting up interface between SAP and shop floor system (Kronos).
• Implemented change management for BOM’s and revision level for materials.
• Worked on source list, info records, purchase requisitions and Purchase orders.
• Worked on the EWM RF processes and assisted users with the same.
• Have written multiple functional specifications and coordinated with the developer to standardize the PO, contract, RFQ forms and output types for all plants.
• Prepared test scripts for different business scenarios.
• Involved in testing and training of users.

Confidential, Dallas, TX

SAP PP/QM Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Conducted fit gap analysis and identified the TO-BE business flows.
• Configured whole plant set up and plant parameters for PP, MM, and Logistics related areas for multiple plants based on business scenarios.
• Prototyped end to end discrete and repetitive manufacturing process.
• Worked on materials requirement planning and master production scheduling using different MRP types and MRP groups.
• Worked on setting up BOM’s, routings, work centers etc.
• Implemented event driven kanban for make to stock products and classic kanban to replenish bulk materials and fabricated parts.
• Worked on developing an enhancement to change the status of the event driven kanban square from empty to in process when production order is confirmed.
• Worked on creation of transfer order through bulk replenishment strategy for replenishment of bulk materials from central warehouse.
• Good knowledge on transfer requirements, transfer orders and total warehouse set up.
• Worked on PP integration with SD and Warehouse management.
• Used stock determination functionality in determining the replenishment location for Pull list in repetitive manufacturing and in pick list for reservations.
• Configured serial number profiles and developed an enhancement to define alpha numeric serial number in production orders.
• Worked on the setting up the interface to pass the serial numbers for production order components from SAP to Siebel.
• Involved in setting up the interface to pass the invoice details from SAP to interactor.
• Involved in setting up the interface to pass sales order information to Trade collaborator.
• Worked on inter plant and inter company stock transport orders.
• Worked on sales and operational planning to derive planned independent requirements.
• Worked on determining the forecast using consumption and copy forecast to demand management.
• Used different planning strategies for make to order and make to stock products.
• Configured all the outputs including production lists, serial list, pick list GR slips, delivery output, shipments etc.
• Used batch determination strategies to determine the batches for production order components based on shelf life date.
• Created Functional spec for printing pick list, Shop floor appears, serial number list, for different production types like pp01 and pp04.
• Good knowledge on procurement process like requisition, purchase order, release strategies, output messages etc.
• Familiar with logistics process like delivery processing, transfer order, handling unit, shipment etc.
• Configured inspection types for production and purchase order.
• Created inspection Lots and recorded usage decision in QM for production and Purchase orders.
• Developed an enhancement to automatically confirm the production order operation once the QM inspection results /usage decision has been accepted.
• Worked on transferring inspection results to batch classification with inspection points.
• Worked on evaluating vendors for purchase orders using Quality management.
• Worked on setting up batch jobs in redwood.
• Created configuration document and test scripts for the business process involving production planning, materials management, logistics and warehouse.
• Developed a prototype for Collective production order.
• Involved in Unit and integration testing for different scenarios that involve Production planning for ensuring system integrity and error-free environment.
• Involved in testing and training of users.
• Performed cutover activities for multiple projects.

Confidential

SAP PP / MM Consultant

Environment: SAP ECC 5.0

Responsibilities:

• Analyzed the Business Requirements, studied the AS-IS Business Process and documented TO BE flows.
• Involved in setting up interface for loading forecast from Optimza to SAP.
• Developed prototype for Discrete Manufacturing and Repetitive manufacturing process.
• Configured different areas of PP like Production Master Data (Material Master, Bill of Material, Work center, Routing), MRP (MRP Types, MRP Groups, Plant Parameters, Single-item Multi-level and Multi-Item Multi-level).
• Worked on the Complete PP cycle from loading forecast using optimza, MRP, Production orders to Put away.
• Developed Various Enhancements and Reports for Planning and Procurement.
• Created various test scenarios in purchasing and planning areas.
• Wide Experience in Procure to Pay process such as Requisition, Purchase order, Goods receipt.
• Have good knowledge in Release strategy process and configuration of output messages.
• Created contracts, source list and info records for the Purchase order.
• Involved in data migration and data cleansing from legacy system to SAP.
• Worked on the Configuration of Intra plant and Inter Company stock transport orders.
• Configured Special procurement keys for Stock Transport orders.
• Have worked on stock requirement list (MD04), MRP list (MD05) and Collective stocks requirements list (MD07).
• Configured shipping points and loading groups for stock transport order.
• Configured batch search strategy for automatic determination of batch for production orders.