SUMMARY:

• Over 8+ years of working experience as SAP functional consultant in PM,PP, QMModules. Completed 3 FLC(Full Life Cycle) SAP implementations and Project support with strong Functional background.
• Experienced in all implementation phases of ASAP methodology right from Project Preparation, Business Blueprint, Realization, Final Preparation, Go - live, and Post Go-Live Production Support.
• Configured Task lists, Technical Objects, Work Centers, Time and counter based preventive maintenance, GIS integration for PM implementation.
• Successfully delivered configuration solutions of SAP PM Modules.
• Experience in integration of PM with PP, QMModules.
• Cross-functional teamwork experience at different levels to gather requirements, drive process improvements and best practices and deliver solutions.
• Expert on PM Order Execution, Notifications, Task Lists including inspection plans, routing and recipes, Control Keys, Test Frequencies, Test Equipment Management, Automatic and Manual Inspection Lot Creation.
• Worked on Bill of Material(BOM),PP Work Center, Routing, rescheduling, Configured Production Order Types, Confirmations , Operations, Status Profile , and Selection Profile, Defining print control, Order costing , and Production order type Dependent Parameters. REM profile , reduction strategies, back flushing.
• SAP PP expertise in Master Data, Business Plan, Manufacturing and Repetitive Manufacturing environment, Skilled in Batch Management, ECM and other logistic execution functions.
• Implemented Capacity Planning and capacity levelling for work centers.
• Expertise in business process analysis and design, cost control, performance measurement and quality.
• Expertise integral team member for conducting AS-IS study by preparing TO-BE Processes and Scenarios.
• Accomplishing Delivered Configuration solutions of SAP PM Settings as per requirements of the TO-BE process.
• Experienced in assigning and maintaining Inspection types and creation of Inspection Plan.
• Extensive collaboration with ABAP developer for developing Technical Specs for custom reports.
• Experienced in working with RICEFW objects and creation of functional design document for business requirements.
• Expertise in Preventive Maintenance, Breakdown Maintenance, Refurbishment processing.
• Competent in Data migration from legacy to SAP system using Legacy System Migration Workbench (LSMW), Batch Data Communication (BDC).
• Experience in configuration of Inspection plans, Master Inspection Characteristics, Inspection Methods, Inspection Lots, Dynamic Modification Rule, Quality Certificates and Quality Notifications.
• Strong command on Unit Testing, Integration Testing, User Acceptance Testing (UAT), volume test, stress test and Regression Testing using HP Quality Center.
• Strong working knowledge of Total Quality Management (TQM) methods, Total Productive Maintenance (TPM), Techniques, concepts and implementation.

TECHNICAL SKILLS:

ERP: SAP R/3 versions, ECC 5.0, ECC6.0

ERP Modules: SAP PM, SAP QM, SAP PP

SAP PM: Functional Location Structure,Maintenance Strategies, Task Lists, Material Master, Bill of Material, Work Centers, Work Orders, Reports.

SAP QM: Configuration of inspection plans, Quality Notifications, Quality Planning, and Quality Inspection.

SAP PP: Company Code, Master Data, and BOM, routing, MRP Lists, REM Back flush, Planned order and Production Order.

Database: SQL Server 2008/2012, MS Access, Oracle

Tools: MS Word, MS Excel, MS Power Point, MS Project, MS Visio, JIRA, QA (HP-ALM)

Platform: Windows XP, Vista, 7, 8, 8.1, 10, Linux

PROFESSIONAL EXPERIENCE:

Confidential - Woburn, MA

SAP PM/PP/QM Consultant

Responsibilities:

• Collected and analyzed user’s business requirements, identified and defined areas for improvements, prepared specifications for development, configured and supporting for systems users.
• PM module configuration - Planning Plant, Technical Objects (Serialized and Non-Serialized Equipment, Functional Locations, Material and Equipment BOM).
• Worked on PM Blueprints for the major PM business Processes: Repair, Preventive Maintenance, Calibration (Integration of PM and QM).
• Worked on Plant sections, defined Planner Group and Technical object view profile.
• Created Structure indicator for Functional Location and defined Category, Field selection of Functional Location.
• Maintained Field Selection for Plant Maintenance Work center, created parameters for formula and defined Standard value keys, person responsible and capacity category.
• Worked on work center usage to the specific task list types and maintained status for Task Lists.
• Worked on Order Processing for Notifications, Orders, Catalog Profile, Costing, Order Settlement.
• Created MaintenanceTask Lists, Maintenance Items, Maintenance Plans and Scheduling for Preventive Maintenance.
• Worked on PP Blueprints for Interface between Legacy system and SAP. Process Orders confirmation is based on Material Tags.
• Developed test scenarios in Demand Management,PIRs for different requirement types and planning horizon.
• Defined order types, unit of measurement conversion checking rules and confirmation parameters in order management, scheduling parameters, production scheduling profile and lot sizing procedures.
• Maintained plant parameters such as MRP controller, MRP groups, MRP types, Lot sizing procedure, availability check for components, conversion of procurement proposals.
• Facilitated development of reports and work order print-out modifications.
• Configured PI Sheets, process messages and process instructions.
• Worked on QM Blueprints for the major PM business processes: Raw material Inspection, Final Inspection, and Calibration.
• Worked on QM Master Data: Inspection plan, MIC, Codes, Code groups.
• Performed configuration for Quality Management module with emphasis on GR inspections and vendor evaluation.
• Configured Completion Confirmation of Maintenance and Service Order Processing and defined Control parameters, set up screen templates and field selection.
• Worked on inspection plans for equipment in Plant Maintenance and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions.
• Configured Completion Confirmation of Maintenance and Service Order processing - defined control parameters, set up screen templates and field selection.
• Worked to resolve issues with Quality Certificate, Certificate Profiles, Quality Notification, and Quality in Production, Quality Info Records for Procurement and Sales.
• Configured Routings with a Quality Inspection Characteristics and configured the inspection plan.
• Developed specifications for multiple RICEFW Objects-Reports, enhancements to transactions, user exits and enhanced standard SAP reports.
• Provided user support, troubleshooting and correction of SAP ABAP screen and report programs.
• Supplied training material and trained end users and provided implementation support

Environment: SAP ECC 6.0

Confidential - Fayetteville, GA

SAP PM/QM Consultant

Responsibilities:

• Responsible for Full cycle implementation of PM Module using ASAP Methodology.
• Involved in all the phases such as requirement collection, project analysis, process design, blue print, configuration, testing, user training, go live and implementation support.
• Created hierarchy levels using structure indicator for functional locations to represent operational structures according to company's functionality and created different views for it using alternative labeling system.
• Configured Functional Location structure, Equipment management, Maintenance Notifications, Maintenance Orders, Maintenance Order Completion, Maintenance Assemblies, Number ranges, Screen layouts, Control keys, Measuring Points and Counters, Characteristics, Code groups, Catalog profiles, User Status, stock availability,Non-stock items, Movement Types, Serialization, User exits, Reports.
• Created general maintenance Task list, Defined Maintenance Strategies, Time-based and Performance-based Maintenance Plans, Scheduling and Deadline Monitoring.
• Refurbishment of repairable spares, Calibration Order process, Work Clearance Management, Fleet Management, Asset Management.
• Created object link between equipment’s and defined an object network to see the connection between equipment’s and to recognize possible causes when analyzing malfunctions.
• Breakdown Maintenance - configuration for processing malfunction report, maintenance request and Notification activity reports and configured Maintenance Order processes from creation to settlement.
• Preventive Maintenance - created strategy based maintenance plans and multiple counter plans for various equipment’s within the plant to ensure optimal functionality.
• Refurbishment Processing - implemented for faulty equipment and materials and repairable spares within the plant and maintained Settlement profile for refurbishment order types.
• Performed data migration from Legacy system to SAP Plant Maintenance tables using Legacy System Migration Workbench (LSMW).
• Defined QM inspection plans for equipment in PM and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions.
• Performed configuration of Quality Inspection process - Inspection Lot creation, Results Recording, Defects Recording and Inspection Lot completion for Goods Receipt, In-process and Inspections for returns from the customer.
• Set up configuration and Master Data necessary for Certificate of Analysis (COA) printing, which includes setting up of certificate profile and certificate profile assignment.
• Supported data mapping and conversion activities and established test plans and leads unit integration and user acceptance test efforts.
• Performed Unit testing and Integration testing and set up the test data, test scenarios and test scripts for expected results.
• Created detailed documentation, trained end users and provided post implementation support.

Environment: SAP ECC 6.0

Confidential - Temecula, CA

SAP PM/PP Consultant

Responsibilities:

• Gathering the data from 2 plants about business process material and warehouse setup.
• Worked on PM/PP requirement gatherings for Implementations & rollouts.
• Worked on PM Blue Prints for the major PM business Processes and worked on PM Master Data: Equipment's including PRTs, Functional location, BOM and maintained work authorizations for those data elements.
• Created general maintenance task lists for inspection, maintenance and repair processes of equipment and used these task lists for preventive maintenance.
• Experience in Plant Maintenance strategy and customized the packages for maintenance plan as per the Business requirement.
• Worked on user status for work orders to provide restrictions of transactions based on status to reduce user error.
• Worked on PP blueprint for Interface between Legacy system and SAP
• Developed test scenarios in Demand Management; PIRs for different requirement types and planning horizon.
• Created measuring point and counters for fleet objects and created maintenance plan for effective maintenance of fleet objects and equipment.
• Routing, PV, PIR creation and Automatic Planned order/Purchase requisition conversion.
• Configured SAP to connect the PRTs to the work centers and routings
• Functional specifications were prepared based on user requirements and coordinated with ABAP programmers.
• Translated business need to functional specification for ABAP team to develop RICEF, User exit enhancement, interface external legacy systems.
• Maintained Planned Independent Requirements (PIR) by transferring data from sales and operational planning.
• Defined parameters for Purchase requisitions, Purchase orders, Goods movements and Invoice Verification.

Environment: SAP ECC 6.0

Confidential - Atlanta, Georgia

SAP PP/QM Consultant

Responsibilities:

• Mapped business processes made project schedules and worked on System Design and Configuration.
• Configured master data like material master and created different purchase records to clients need.
• Configured Batches, Control keys and resources. Configured Stock transfer parameters for storage location to storage location transfers and plant-to-plant transfers.
• Configured/ re-configured plant parameters for MRP such as MRP groups, MRP controllers, MRP types, planning calendar, planning horizon and lot-sizing procedures.
• Involved in setting up demand management strategies, evaluations and maintenance.
• Support to APO team for DP, SNP. Working with APO team and help to find any issue in PP master data and resolve it so planning can be re-execute.
• Developed DEMAND-PULL process using visual signals and implemented classic and event driven Kanban.
• Worked on planning execution process using production order and planned order
• Implemented batch management process pertaining to batch classification and batch entry.
• Worked on Demand Planning & Management for maintaining material stock for production orders.
• Configuration of purchasing documents such as Purchase requisition, RFQs and Purchase Orders different Release procedures and Invoice verification.
• Developed customized documents, user manuals and troubleshooting guides for clients use
• Configured the Physical Inventory process to suit the requirements of new plants within company.
• Assisted in processing of incoming GRs directly to interim storage area, Bin creation; Put away strategy to move material from Interim storage location to destination storage location with automatic Stock Transfer Order creation.
• Processed Goods Receipts and Goods Issue to reservations, production orders and sales orders.
• Involved in Quality management including Master Data maintenance for Materials, BOMs, Routings/Recipes used in QM and Batch Management.
• Created Inspection plan, Inspection lot, Quality notifications &Quality Certificates in QM.

Environment: SAP ECC 6.0

Confidential - Hopkinton, MA

SAP PM/QM Consultant

Responsibilities:

• Analyzing the AS-IS business process, mapping the To-Be processes for SAP ECC 6.0 PM Module implementation.
• Interacted more with client and adapted client's requirements within the scope of SAP.
• Configuring SAP PM, settings as per requirements of the To-Be processes. Areas covered include maintenance order processing, notifications, refurbishment order, time & performance based maintenance plans, break-down analysis, costing of maintenance jobs, production reports, and configuration of equipment, functional location and task list master.
• Creating bills of materials (BOM) for functional locations and equipment masters.
• Integrating with QM Module and material master settings for QM.
• Testing integration with other modules. Analyzing and designing of authorization profiles based on roles and responsibilities.
• Performed the necessary configuration of QM module with emphasis on Goods Receipt Inspections and vendor evaluations.
• Configured Order Types and Assigned Order Types to Maintenance Plants.
• Making process flow diagram, design documents and user manual and Providing Functional specs for PM Reports and Layouts.
• Creating and maintaining equipment tasks lists allocating time, material components and PRT's.
• Working with EH&S interface and devising integration aspects in the equipment master which are also used in case of recording accidents.
• Created detailed user documentation and held training sessions for End users and provide post implementation support.

Environment: SAP ECC 6.0

Confidential

SAP PM Consultant

Responsibilities:

• Worked as SAP PM functional consultant and responsible for SAP PM Implementation and its Post GO-LIVE Support.
• Worked on every part of the projects starting from requirement gathering, designing, configuring, testing and migration.
• Created Maintenance Plans including Single Cycle and strategy based plans and scheduling.
• Identified the business scenarios and configured PM work centers, PM planner groups, PM processing with notifications, breakdown orders and refurbishment orders.
• Responsible for Maintenance Orders, Notifications and Settlement of Orders.
• Data Migration for PM module which includes creation of Master Templates for data migration, data filtering, creation of LSMW program for data upload, uploading data from Legacy system to SAP.
• Maintaining BOM and creating various kinds of PR's (ME51N) and their Service Entry.
• Have worked on configuration of various order types and creation of work orders needed.
• Created and involved in the Role based profiles for the PM users to avoid frequent changes in authorizations.
• Customizing of Plant Maintenance Catalog Profile which can be used for Maintenance Notification
• Developing Functional design document for Custom specific requirement.
• Organized successfully various User Training workshops on PM Module and prepared handouts and material to end users.

Environment: SAP ECC 5.0