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Sap Mm/ Pp-pi/ Wm Consultant Resume

Omaha, NE

PROFESSIONAL SUMMARY:

  • 8+ Years of Extensive experience of SAP Production Planning and Materials Management integration with MM, SD Modules & PI Modules.
  • Experienced in implementation using ASAP methodology and production/post - production support environments in a variety of industries.
  • Good proficiency in business process analysis, gathering business requirements, GAP Analysis, Baseline and Final configuration, data migration, testing, Cut-off strategy, go-live and post go-live phase.
  • Proficient in MM and PP-Discrete Manufacturing, and Repetitive Manufacturing Environment
  • Strong configuration and implementation experience of PP master data such as Bill of Materials (BOM), Routing and Work Center.
  • Worked in MM areas of Purchasing, Inventory Management, Configuration and Creation of Material Master, Vendors, Stock Transport Orders, Purchase Requisitions, Purchase Info Record, Source List, Scheduling Agreements, Contracts and RFQ.
  • Worked on MTS (Make-to-Stock), MTO (Make-to-Order), Assemble to Order, Stock requirement/MRP Lists, MPS, Variant Configuration, and BOMs.
  • Implementation and configuration expertise in PP: Creating and maintaining PP/PP-PI Material Masters, BOM/List of Ingredients, Work centers/Resources, Routings/Master Recipes, Production/Process Orders, Production Version, Back Flush, Shop Floor parameters (Order control, Confirmations, and scheduling parameters) etc.
  • Expertise in configuring Process Management, Process Instructions and Process Messages including Process Order, PI Sheets and SAP PPPI configuration.
  • Executed Shop Floor activities including Capacity Planning, Availability Check, Release of Orders, and Printing Shop-floor Papers, Goods issue, Goods movement, Order confirmations and Order settlement.
  • Expertise in conducting Data collection / User training workshops, configuration, implementation, and maintenance of PP, with working knowledge of MM / SD modules.
  • Extensive experience in using User Exit, User Training, Documentation, Go live, post implementation support mainly in PP/ PP-PI including customization/configuration and Enhancement development.
  • Cross Mapping from Legacy System Migration Workbench (LSMW) to transfer data form Legacy system to R/3 System.
  • Strong foundation of business processes, demand driven supply chain management coupled with excellent communication, presentation skills, and interpersonal skills.
  • Excellent leadership qualities, systematic approach, and ability to work effectively in a fast-paced environment. Able to work independently and complete objectives within the deadlines.

TECHINICAL SKILLS:

ERP: SAP R/3 4.7, ECC 6.0.

Operating Systems: Linux, Windows 95/98/2000, Windows XP/Vista/7/8/10

Other Software: MS Office, MS Visio.

PROFESSIONAL EXPERIENCE:

Confidential, Omaha, NE

SAP MM/ PP-PI/ WM Consultant

Responsibilities:

  • Worked closely with the business and project team members to evaluate business needs, defining, and prioritizing requirements and agreeing process flows and analytical capabilities that align wherever possible with leading practice business processes.
  • Worked on Material Master, Vendor Master, Purchase Info Records, Source List, Outline Agreements, and Contracts.
  • Worked with Goods movements for Goods Receipts, Goods Issue and Transfer Posting& Reservations and set parameters for cycle counting for physical Inventory
  • Created work centers, routings, production versions, Info records, cost centers.
  • Created 'Bill of Materials' for finished materials and Semi-finished materials as per requirement
  • Configured Process Order and had generated the Control recipes.
  • Involved in creation of operations and phases in master recipes by defining control keys, relationships between phases and standard values Configured Production Variants using material master formula within recipes.
  • Involved in Configuring the Back-flush settings for components to automate goods movement and confirmation.
  • Performed Inventory Management tasks through MIGO transactions, Reservations, Special stock procurement. Configured quality checks for all goods receipts.
  • Worked on Creating BPML for PP-PI module.
  • Developed Flow Charts, Documentation and Presentation on various Business Scenarios related User Manuals for end users & created training documentation.
  • Identified system problems and determined resolution options and best opportunity for resolution in High, Medium, and Low priority tickets.
  • Managed materials with Shelf-Life Expiration Date and activated SLED check for different materials Defined different movement types in WM, storage bin structures, Storage Type indicators and providing the information required for stock placements and removals.
  • Configured Put away strategies for inbound movements and Picking strategy for outbound movements in the warehouse
  • Executed shop floor activities including creation of production orders, availability check, and release of orders, printing shop floor papers, goods issue, goods movement, order confirmations.
  • Interacted with the Controlling team to solve issues related to costing sheet, activity pricing, work center, activity type and cost center assignment mapping, product cost collectors.
  • Excellent communications skills and the ability to communicate with Domestic End and Super Users.
  • Provided support during and Post Go-live and logging of production issues (Troubleshooting Issues, Enhancements, Queries, Reports) .

Confidential, Riverwoods, IL

Sr SAP PP/ MM Consultant

Responsibilities:

  • Studied the current “As-Is” business process and organizational structure and identified gaps.
  • Provided Functional specifications to RICEF. Configuration and master data setup for procurement (P2P procure to pay), EDI communication, consignment, subcontracting, MM-PP integration, valuation and account determination, Pricing and Output control, Rebate, Release strategy configuration and third-party processes.
  • Worked on Repetitive Manufacturing (REM) and Make to stock from demand loading to backflushing settings to match the customer requirements.
  • Worked extensively with the shop floor activities which included creating the orders, goods movements, operation confirmations and availability check
  • Worked on results and defects recording and usage decision making for transfer posting of quality stock.
  • Worked on Creating and maintained PP Master data BOM, Resource's and Production Version for newly created plants.
  • Worked on Material Master, Vendor Master, Purchase Info Records, Source List, Outline Agreements, and Contracts.
  • Worked with Goods movements for Goods Receipts, Goods Issue and Transfer Posting& Reservations and set parameters for cycle counting for physical Inventory
  • Resolved MRP issues with relevance to scheduling dates of PO and planning file entry
  • Expertise in batch management, batch classification and back flush to issue materials.
  • Used various planning methods for MRP and total planning at plant level both online as well as background.
  • Performed Inventory Management tasks through MIGO transactions, Reservations, Special stock procurement.
  • Tracking the returnable packaging systems and the material sent to the customers, and within the plants by using batch management.
  • Inventory Management & Physical inventory: Stock transfers between storage locations, Plants, and company codes. Transfer postings for stock types. Design development of new movement types.
  • Provided training on SAP PP Module Coordinated with business users and developers for timely delivery
  • Configured Kanban process for automatic replenishment of components to supply area.
  • Conducted user training on system and business processes in SAP
  • Provide support during integration and user acceptance testing.
  • Active production support for issues related to Production Planning and Material Management
  • Co-ordinated the Go-live, provided Post go-live support and logging of production issues.

Confidential, Springfield, MA

Sr SAP PP/ MM Consultant

Responsibilities:

  • Working as an SAP PP/MM Functional Consultant involved in both Production support and enhancements
  • Prepared data mapping spread sheets, custom reports, enhancements, and uploaded master data for BOM, Work Centers and Routings.
  • Responsible for configuring background jobs for MRP run, Special procurement keys to resolve planning and production issues between different plants
  • Resolved MRP issues with relevance to scheduling dates of PO and planning file entry.
  • Maintained make to order planning, planning with final assembly strategy for various products.
  • Involved in designing safety stock and re-order point based on the demand and history.
  • Worked on setting up of different custom movement types and material
  • Worked on Logistics Execution (LE) functions like Delivery Processing (inbound and outbound processes), Picking, Packing and Transportation
  • Processed transactions such as goods receipt, goods issue, stock transfer posting, availability check and stock differences.
  • Setting customizing parameters for all purchase documents like Purchase Requisitions, RFQ's and Purchase orders.
  • Customized and set up release procedures for all purchase documents and classification of material master.
  • Assigned number ranges to all purchase documents. Customized material types and assigned number ranges for material types.
  • Interacted with ABAP team to deliver the client requirements.
  • Configured the shipping points as per Business Requirements and designed generic shipping point for STO’s.
  • Configured MRP controllers, MRP groups and Scheduling parameters in Material Requirements Planning.
  • Worked on Batch management and batch determination depending on strategy records of respective applications.
  • Configured and redesigned the business process for STO with Delivery, Return to Vendor with delivery and subcontracting with delivery.
  • Basic Understanding of ABAP Programming and Debugging.
  • Monitoring of daily support and development activities.
  • Worked on unit testing, integration testing on various scenarios for the PP module.

Confidential, Southfield, MI

SAP PP/ MM Consultant

Responsibilities:

  • Responsible for configuring background jobs for MRP run, Special procurement keys to resolve planning and production issues between different plants.
  • Configured routing determination, MRP plant parameters, MRP groups, MRP types, lot size calculation, planned orders and movement types.
  • Configured Production scheduling profile, Production order types and automatic purchase requisitions from MRP.
  • Configured various objects in Capacity requirements planning, availability check during order create and release, standard value keys and scheduling parameters.
  • Worked on Goods Issue and Receipt Postings, time ticket confirmation of Phases using Process messages.
  • Assisted in bringing out the Business Process Procedures (BPP) for the purchasing cycle.
  • Performed Inventory Management tasks through MIGO transactions, Reservations, Special stock procurement.
  • Interacted with the Controlling team to resolve issues related to costing sheet, activity pricing, work center, activity type and product cost collector.
  • Developed the functional specification for the conversions and managed the data conversion for testing.
  • Preparing testing documents both for unit testing, integration testing before to approval of launch.
  • Configured order type - dependent parameters, scheduling parameters, scheduling profiles, release strategies, confirmation parameters in reference to planned and production orders.
  • Worked on third party tool interface - mainly used to capture production and scrap declaration for all declared and phantom sub-assemblies on manufacturing shop floor.
  • Developed multiple LSMW program for updating critical BOM structure and Routing Cycle time as a part of data cleansing activities.
  • Co-ordinated the Go-live, provided Post go-live support and logging of production issues.
  • Actively participated in resolving the data issues and conflicts within the functional team.

Confidential, Wayne, MI

SAP PP/ MM Consultant

Responsibilities:

  • Involved in the legacy system data conversion of material master, BOM, routings, production versions, default production version from costing view and initial stock entry.
  • Managed the delivery of SAP R/3 Production Planning and scheduling solution, integrated SAP with factory works a third-party planning and scheduling tool and with Shop Floor systems, and integrated Production Planning with Warehouse Management (WM), Sales and Distribution (SD), and Procurement (MM).
  • Managed the co-ordination of data collection of Material Master, Bill of Materials (BOM), work centers, routings, production versions, master inspection characteristics, inspection methods, inspections plans, and material specification.
  • MRP: Planning methods, total planning at plant level(online/background), Single item multi-level, Single item single level, planned orders, conversion of planned orders, MRP/Stock requirement list- Individual display and collective display MRP controller wise, date wise, exception message group wise.
  • Created the storage location views in material master to fix backflushing problems.
  • Created production versions to solve problems with alternate routings and BOMs.
  • Worked on Purchase requisition, Purchase Order, vendor, release procedures. Defining number ranges for various purchasing documents.
  • Configured various objects in Capacity requirements planning, availability check during order create and release, standard value keys and scheduling parameters.
  • Worked on Inventory management, Purchasing, subcontracting, third-party, consignment, External Procurement-Stock transports, requisitions, info records, release strategies, vendor evaluation, master records.
  • Worked on implementing best practices for handling of purchase order, stock transport orders and scheduling agreements.
  • Prepared testing documents for unit testing as well as integration testing.
  • Performed unit testing, UAT on various process flows for both PI and MM modules.
  • Became the go-to resource for troubleshooting and resolving deviations which occurred during user testing due to configuration, master data or test script errors.

Confidential

SAP Analyst

Responsibilities:

  • Participated in Solution-Fit sessions, reviewed AS-IS processes and prepared TO-BE Processes and Scenarios.
  • Closely studied the business needs, defined and prioritizing the requirements and had a close look on business process.
  • Defined MRP controllers, Planning strategies, lot sizing procedures and Standard Value key, Schedule margin key.
  • Configured various objects in Capacity requirements planning, availability check during order create and release, standard value keys and scheduling parameters.
  • Worked on Goods Issue and Receipt Postings, time ticket confirmation of Phases using Process messages.
  • Experience in PP module on the configuration and flow of processes- Demand Planning, work center, BOM, Routing and Material requirement planning (MRP).
  • Worked on Goods Issue and Receipt Postings, time ticket confirmation of Phases using Process messages.
  • Configured PI sheets, process messages and process instructions. Implemented detailed scheduling, evaluation and leveling to allocate operations to resources.
  • Interacted with the Controlling team to resolve issues related to costing sheet, activity pricing, work center, activity type and product cost collector.
  • Customized the Inventory Management for defining the number ranges for GR, field selection for MIGO, movement type.
  • Configured the Invoice verification, material valuation and material value changes when material is delivered, and a surplus stock occurs. Posted Invoice documents for the Purchase Orders.
  • Worked closely with end users to prioritize and mange completion of support tickets. Tracked and reported PP support metrics.
  • Created test scenarios, performed Unit Testing, Integration Testing, User Acceptance Testing (UAT) and Regression Testing.

Confidential

Production Engineer

Responsibilities:

  • Was Responsible for Errection and Commissioning of Medium and Heavy machinery at various sites of the Company.
  • Responsible for Installation of Machinery and should undertake all necessary actions to avoid failure.
  • Assess and analyze current production methods. Diagnose origin of breakdowns and troubleshoot problems. Communicate with clients and vendors to obtain materials and/or equipment needed.
  • Responsible for process validation to verify process implementation and verification including protocol development, execution, operator training and report writing.
  • Responsible for establishing and maintaining the investigation of root cause and implementation of corrective action and preventive action.
  • Performed Safety Audits to ensure procedures were followed and conditions are safe for team members.

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