CAREER OVERVIEW:

15 years of overall experience in design and analysis of business application systems in configuration and implementation of SAP R/3/ ECC & APO integration with strong Business process improvement skills with strong background and s in successfully identifying gaps and creating efficiencies in SCM as hands - on Enterprise Solution Consultant, Business Analyst to configure / Design SAP PP / PP-PI, QM & MM in process manufacturing and discrete manufacturing.

SUMMARY:

• 11 Plus years of Experience in SAP PP, PP-PI, QM, APO modules, involved in multiple full life-cycle implementation projects, upgrades, Global support projects for PP-PI, PP, QM & APO PP/DS (versions R/3 4.7, ECC 5.0 and ECC6.0, EHP 4.0, 5.0, 7.0). Worked on implementation & support on S/4 HANA Version 1610
• Strong Cross Functional Experience with integration of Production Planning (PP / PP-PI) with Quality Management (QM), Material Management (MM) and Warehouse Management, Controlling, Sales & distribution (SD) & APO modules
• Configured and implemented Discrete Manufacturing (with VC), Repetitive manufacturing, Process manufacturing, Engineer-to-order for new model planning, BTO(Build-to-order), CTO (Configure to Order).
• Configured for Business processes which involve Co-product & by-product, Sub-Contracting process
• Sap ME / MII integration & End to End Configuration with PP for generating Idoc to be sent, MES, MGX
• Extensive client facing skills interact with Business users, collecting requirements for PP, PP-PI, PM, MM and QM and implement as per client’s business process and for new developments.
• Good working experience on Integration SAP PP, QM & APO with FI/CO, MM, QM, SD and APO and QM integration with SD(Customer), PP PM, MM
• Successfully Configured & implemented Capacity Planning, serializing, batch management, Planning strategies, Material Requirement Planning (MRP), LTP, S& OP, MPS & Production strategies MTS, MTO
• Experience in testing tools HPQC, HP ALM and support tool like QuickBase, Service-Now, Remedy, Solution manager, and change management process (Rev-Trak), Change management using CHARM
• Quality Management: QM Business Process, Master Data, Quality inspection, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration, PP integration, PM integration on test equipment management, QM Enhancements integration with LIMS.
• Material Management: complete SD & MM configuration for Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, Consignment process FI & MM Configuration, MRP, procurement cycle, inventory management, invoicing, MM pricing procedure, service entry sheet, Tax Code configuration, Purchasing, MRP, Auto PO’s from MRP for Reorder point Materials in Consumption based planning, Inventory Management, Accounting determination, SEND PO’s Email to Vendor, Split Valuation (FERT/Raw Materials)

TECHNICAL SKILLS:

Operating Systems: MS-DOS, MS Windows 7, Vista, XP.

ERP: SAP PP, PP-PI, MM, PM, QM, WM & APO

Databases: MSSQL 2008, ORACLE 10g, MS Access

Languages: C, C++, Oracle SQL, PL / SQL, ABAP/4

Management and Project Tools: MS office, SAP SOLMAN, HPQC, HP ALM, Remedy, QuickBase, Charm, ServiceNow

CAREER OVERVIEW DETAILS:

Confidential, San Jose, CA

Responsibilities:

• Gathering requirement from Business and prepared Functional design specification for PP Development areas in creating Costing Route automatically using Function module for new material using logic PIR created and after costing run the status of costing released and planner group constant value used in the program to create Cost Routing automatically depending upon Material type.
• Created Functional Design specification for new Development to create Costing Production version Automatically if the status of the BOM inactive and alternate BOM is updated automatically for the production created and updated in MRP 4 of Material master Automatically as well as MKAL table using Custom logic.
• Master data creation on Costing route & production version using automated program and other master data used in Production planning and manufacturing execution.
• Developed new program using Custom logic to create Costing Route and Convert Unit of measure as per Material type and Product Costing end to end integration with CO consultant.
• Automatic Production Version Creation, Work center update against operation in routing and Scrape update to calculate yield %
• Co-Product Scenario configured for Joint production and tested

Confidential, CA

SAP Analyst

Responsibilities:

• Handling incidents on PP-PI, QM & APO (DP, PP/DS, gATP) convert the incidents in to Change Request and then to SC Task under Normal change for maintenance Request based on the developments defects raised / Change request for customizing objects. Attending CRB meeting for any changes related to the current Incident that can be resolved by work around.
• Creating test scripts/ scenario/ test cases / test run for the defects in the existing custom program and test it after creating defects using HPQC tool.
• Leading off-shore team size 10 Consultants for Plan to Manufacturing I.e PP-PI, QM & APO. Conducting weekly meeting with off-shore & Business team for new requirements, enhancements or OSS notes implementation.
• Tested for transferring forecast (PIR) from BW system’s info Cube to Demand management for Full file.
• Worked on PI sheet configuration and implemented PI sheet in Confidential with recipe approval using ECM, batch master, batch where used list, adding fields in custom report and extracting batched expiring in 6 Months and calculating sell by date.
• Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) with Variant Configuration which uses 3rd party tool to create BOM based on the customer requirement later it is uploaded to SAP.
• Worked on PP, QM and APO and enhancement and RICEFW objects.
• QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with LIMS, Configured & setup new profile for of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
• SAP PP to SD integration on customer sales order, delivery with Customizing Checking group with ATP Logic, Checking rule, Requirement type, Requirement Class, Transfer of requirement, Strategy group, Transfer Schedule lines, product allocation,

Confidential, Benton Harbor, MI

SAP Analyst

Responsibilities:

• Successfully implemented Discrete manufacturing with VC in one of Confidential NAR plant in Boston.
• Responsible for PP/QM for S/4 HANA implementations and tested in HP ALM UAT, test scenario, scripts Validations and successfully implemented S/4 HANA for PP & MM with cloud & Fiori Apps in Confidential corporation and enhancement to Ehp7 from ehp4
• Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) / ETO - Projects are Created and Engineering department creates BOM and product structure.
• New Model planning, engineer-to-order, EDI setup for sending & receiving files to APS systems, PP integration to xMii & QM integration with LIMS ( Confidential ), Rem profile configuration, MRP background job scheduling, MRP, LTP, Capacity planning.
• Worked closely with users for any issues, gathered requirements for new developments and prepared FDS and tested with the development team, Sap MII integration with PP for shop floor execution.
• QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with LIMS, Configured & setup new profile for of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
• Material Management: complete SD & MM configuration on Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, FI-MM complete configuration on Consignment process, MRP, procurement cycle, inventory management, invoice verification, MM pricing, service PO & service entry sheet, scheduling agreement, batch management, MM Master data setup, split valuation, quota arrangement, batch management
• Extensively worked on PP - WM integration for production Execution / Shop floor control for components issued from handling Units from WM storage location to production supply area.

Confidential, San Francisco, CA

SAP Analyst

Responsibilities:

• PP-PI consultant assigned job of collecting requirements for the different manufacturing plants of the US.
• Configured Material master, BOM and Delivered End-to End production scenario for Co-Product & By-product for manufacturing Bulk product wherein the yield of the main product is depending on the Co-product yield and the by-product from the phase is used as raw material in another process order to produce the same product. While costing process order the cost is allocated in percentage to each product (Main product & Co-product)
• Worked on incoming production tickets related to Production Planning and Quality Management modules.
• Worked intensively on RICEF objects for PP-PI, MM and QM modules, MRP, MPS, LTP, Capacity planning
• Manufacturing Execution in SAP MES ( Confidential ) integration with PP for extracting order data for Shop floor execution, idoc set-up, define event for creation, message type, Monitoring Idoc and re-processing.
• Worked intensively on LIMS ( Confidential ) Customized program with User Exit to send sample data (inspection lot) to LIMS. QM to LIMS interface enhancement using prior inspection Lot logic for follow up function to carry out result recording and UD by assigning quality level from earlier inspection Lot & vendor batch logic for the same material belongs to same vendor.
• QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with LIMS, Configured & setup new profile for of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….

Confidential, Wilmington, DE

SAP Analyst - SAP PP-PI / MM / QM

Responsibilities:

• Worked as Lead & onsite coordinator for SAP PP-PI, QM, MM and PM of team size 15 Consultants in offshore.
• Gathered requirements from business user / representative for new developments, Prepared PPT / word document documenting Business requirements and co-ordinate with technical and functional team to prepare Budget and get it approved from business. Prepared FDS & TDS and uploaded in the tool. The requirement was tested informal environment & later in formal environment and the test report was captured in a pre-defined template and get it signed by the user to confirm the requirement for closure.
• Configured Material master, BOM and Delivered End-to End production scenario for Co-Product & By-product for manufacturing Bulk product wherein the yield of the main product is depending on the Co-product yield and the by-product from the phase is used as raw material in another process order to produce the same product. While costing process order the cost is allocated in percentage to each product (Main product & Co-product)
• Manufacturing Execution in SAP MES integration with PP for extracting order data for Shop floor execution, idoc set-up, define event for creation, message type, Monitoring Idoc and re-processing.
• Worked extensively on Batch management process, complete configuration for batch determination and derivation, MRP, MPS, LTP, Capacity planning
• Worked on SAP Query to download recipe data and user requested reports, responsible for all master data upload in SAP PP-PI, QM and PM, defined catalogs, code groups, Configuration of Notification Priority, Quality type.
• Configured X step created profile for usage in recipe creation for Pi Sheet Maintenance.
• QM - Plant Maintenance - important integration link of QM with plant maintenance to inspect equipment and gauges, SAP PM tools like EAM & Pro-Cal for Master data and work order, integration to QM and ABAP on notification & work flow
• QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with LIMS, Configured & setup new profile for of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….

Confidential, Naples, FL

Enterprise Solution consultant

Responsibilities:

• Configured & successfully implemented in one of division Industrial Group ( Confidential ) for Discrete manufacturing MTS & MTO Scenario by Gathering requirements and prepared Business Blue print, identified gaps documented, signed-off from business and prepared Functional specification for RICEFW objects
• Created Master Data for material master (MRP 1, 2, 3 & 4), Work scheduling view, routing, bill of material, production version, work center using data migration tool “LSMW / BDC”
• Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) / ETO - Projects are Created and Engineering department creates BOM and product structure.
• Sub-contracting process Operation/Assembly level and configuration settings, master data and integration work shop with MM
• Configured serial number management and Demand management, planning strategies, Material requirement planning, Consumption based planning, S&OP, MRP, MPS, LTP, Capacity planning.
• SAP PM Master data set up through LSMW, integration to QM, PM interfaces pro-Cal & EAM (Enterprise Asset management) systems with End-to-End configuration, Master data setup, IDoc Setup, Notification for Workflow.
• Material Management: complete SD & MM configuration for Intra & Inter-company STO, PP & MM configuration on Sub-contracting process.

Confidential, Durham, NC

Enterprise Solution Architect

Responsibility:

• Responsible for production hyper care support & handled Critical and high priority tickets, good working knowledge on DMS & Change management using Rev-Trak to manage change history for BOM, Recipe and approval using work flow and digital signature, MRP, MPS, LTP, Capacity planning.
• Configured Material master, BOM and Delivered End-to End production scenario for Co-Product & By-product for manufacturing Bulk product wherein the yield of the main product is depending on the Co-product yield and the by-product from the phase is used as raw material in another process order to produce the same product. While costing process order the cost is allocated in percentage to each product (Main product & Co-product)
• Manufacturing Execution in SAP MES integration with PP for extracting order data for Shop floor execution, idoc set-up, define event for creation, message type, Monitoring Idoc and re-processing in the Landscape SAP- PO - Middleware - MGX.
• Extensively worked on WM integration with Shop floor execution to issue components from handling Units assigned to process order, Defined control cycle and components are staged using production supply area, defined production version for each production line and BOM Alternate.
• Global delivery support as L3 consultant for new enhancement, configured & tested for PP-PI & QM and user Acceptance.
• Provided value-adds to create separate dedicated factory calendar for manufacturing & shipping plants so as to avoid scheduling conflicts when applying special rules to calendar.
• Material Management: complete SD & MM configuration on Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, FI-MM complete configuration on Consignment process, MRP, procurement cycle, inventory management, invoice verification, MM pricing, service PO & service entry sheet, scheduling agreement, batch management, MM Master data setup, split valuation, quota arrangement
• Quality Management: Created new profile for of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
• Quality Management: QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with LIMS, Configured & setup new profile for of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
• APO: Worked on intra & inter company stock transfer for ATP & gATP checks of STO, Automatic Route determination, Delivery date based / requested delivery date on Material Availability date (MAD) to include GR Processing time during Availability check. Configuration on gATP for Check instructions, Check method, ATP group, checking horizon, bucket logic, product allocation, MATP, RBATP Rule determination for Sourcing and product substitution for Ship to party / material or Location or Material, integration model, reconciliation, Product view. APO master data, CIF issue in transaction data, process chain, inbound & outbound Queue monitor, processing failed jobs, maintaining planning procedures, interactive & production planning run. Maintaining Planning areas, Master planning objects structures, planning Book, Heuristics, info source, info cube Etc,
• Quota arrangement on 2 sources of supplies and when both needs to be utilization by percentage. Scheduling methods using Scheduling heuristics, Scheduling strategy profile settings,
• PPDS Optimization profile creation and run optimization to see how the initial schedule adheres to Set up Cost maintained in Setup Matrix, Multi-level Finite Material and Capacity planning with integration with GATP. A sales order driven Functionality with immediate material and capacity planning and scheduling.
• Reservation of Capacities for certain Customers with simulation of planning and automatic scheduling at relevant slots through creation of Sales orders.

Confidential, Franklin, TN

Lead Consultant - SAP PP

Responsibilities:

• Prepared BRND (Business Requirement Narrative Document) in the template provided by Confidential IT similar to AS-IS in SAP and prepared SAP Solution document similar to blue print,
• Created FDS for RICEF objects
• Implemented Discrete manufacturing with VC, Simulated configuration Profile to test object dependency MRP, MPS, LTP, Capacity planning
• Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) / ETO - Projects are Created and Engineering department creates BOM and product structure.
• Panel section configured for Sub-contracting process Operation/Assembly, STO process complete configuration on SAP MM & SD configuration on create sales area, shipping point, delivery type and assignment to plant
• Introduced 2d Barcode scanner to issue coils which are relevant to production and issue panels to body shop / paint shop in order to identify right panel using batch number assignment.
• Master data template for uploading master data, Cut-over activities, inventory counting etc. Testing (Unit & Integrating) prepared test script in the template issued by Confidential, Japan.
• Customized new confirmation screen for entering production confirmation. Implemented Shop floor execution using bar code scanner and new development for label printing.