PROFESSIONAL SUMMARY:

• Analytical and goal oriented professional with over 9 years of functional experience in the field of Plant Maintenance (PM) and Quality Management (QM) which includes project analysis, customization and implementation of SAP across various industries.
• Implemented Three full life - cycle implementation projects besides extensive background in upgrade, production support and testing of PM, MM, and PP modules in Versions R/3 4.6C, 4.7 and ECC 5.0, 6.0.
• Experienced in all aspects of project work: Design, Configuration, Unit testing, and Integration testing, Documentation, Data cleansing, Migration, End user support and, preparation of Functional design for technical objects.
• Provided Go-Live and Post-Go-Live support and Production support.
• Hands-on experience in gathering Business requirements, Business process analysis, GAP analysis. In-depth Knowledge of ASAP implementation methodology along with Solution Manager.
• Inventory Management: Goods Receipt, Goods Issue, Stock Transfers, Reservations, Consignment, Physical Inventory, Movement Type Configuration, Messages, Procure to Pay.
• PM Module - Function location structure, Equipment management, Maintenance notification, Maintenance orders, Maintenance order completion, Maintenance assemblies, Number ranges, Screen layouts, Control Keys, Measuring Points and Counters, Characteristics, Code groups, Catalog profiles, User status, Non-stock items, Movement types, Serialization, User exits, Reports. Maintenance Strategies, Maintenance task lists, Time-based and Performance-based maintenance plans, Split-level Maintenance plans, Scheduling and deadline monitoring.
• QM Module - Version control for Master Inspection characteristics and Inspection method, Plant level sampling procedure, Code and selected set at plant level for valuation, Automatic usage decision waiting time, define control key in procurement, create quality plan, quality inspection, and notification. Maintain Quality Master Data.
• MM Module - Material master, Purchase requisitions, Purchase orders, Vendor scheduling agreement, Stock transport order, Purchasing groups, Info records, Vendor, Source list, Movement types (GR, GI, Transfer posting), Goods movement of Handling units, Stock determination, Document life, Physical inventory and Plant parameters.
• PP Module - Master data (Material master, Master recipe, BOM, Resources, Production version), Engineering change management (ECM), Order change management, Material types, Order types, Order type dependent parameters, Confirmation parameters for process orders, Production scheduling profile, Availability check, Consumption-based planning (CBP), Long-term planning (LTP), Make to order, Make to stock, Repetitive manufacturing and flexible planning with custom information structures.
• Cross functional experience supporting integration of PM with other modules such as PM-MM, PM-PP and PM-QM.
• Mapping of Business Process- Preventive Corrective, Breakdown, Predictive maintenance, Refurbishment using SAP PM.
• Worked extensively with HPQC, Service Now and other ticketing tools.
• Experienced in Inspection of Machined components, Fabricated parts, Machined castings and various Equipment assembly.
• Expertise in Data Migration & Interfacing: LSMW (Legacy System Migration Workbench), BDC (Batch Data Communication), Conceptual knowledge of IDOC (Intermediate Document) and EDI (Electronic Data Interchange).
• Experience in project Go - live stabilization support including issue resolution and user using the RWD uPerform tool.
• Good at Communicating the ongoing changes and results with customer by maintaining daily Test log. Experienced in Integration, Functional, Regression, User Acceptance Testing, Performance and End-To-End Testing
• Well versed with complete software development Life cycle (SDLC) and its integration With QA methodology.

PROFESSIONAL SKILLS:

SAP ERP: SAP R/3 4.6C / 4.7 / ECC 6.0/S4 HANA

SAP Modules: PM, QM, MM, PP

SAP related Tools: SAP Solution Manager, LSMW.

Operating Systems:: Windows XP/Vista, Windows 7 & 10, Mac OS X

Databases::: MS Access.

Microsoft Office:: Word, Excel, Power point, Visio, Project.

PROFESSIONAL EXPERIENCE:

Confidential, Florence, KY

SAP PM Functional Consultant

Environment: SAP S/4 HANA

Responsibilities:

• Responsible for Full Cycle Implementation of PM module.
• Involved in distinct phases such as business requirement collection, project analysis, process design, blue print, configuration, testing , data conversion, user .
• Configured Functional Location structure, Equipment, Maintenance Notifications , Maintenance Orders , Maintenance Order Completion, Number ranges, Screen layouts, Control keys, Class & Characteristics, Code groups, Catalog profiles, User Status, Non-stock items, Movement Types, Serialization , User exits , Reports.
• Defined Maintenance Strategies, Maintenance Task Lists, Time-based Maintenance Plans, Scheduling and Deadline Monitoring .
• Refurbishment of repairable spares, Processing of external services , Calibration Order process, Work Clearance Management, Warranty tracking, Asset Management.
• Created object link between equipment and defined an object network to see the connection between equipment and to recognize probable causes when analyzing malfunctions.
• Breakdown Maintenance - performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement.
• Defined shop papers, forms and output programs for effective processing of maintenance and service orders.
• Preventive Maintenance - created strategy-based maintenance plans for various equipment within the plant to ensure optimal functionality.
• Refurbishment Processing - implemented refurbishment processing for faulty equipment and materials and repairable spares within the plant and maintained Settlement profile for refurbishment order types.
• Created functional design specification for RICEFW objects to show cost order reports in SAP PM.
• Creating process flows in BPMN using solution manager and updating documents in solution manager.
• Performed Unit testing and Integration testing , and set up the test data, test scenarios and test scripts for expected results.
• Created documentation for end users, conducted SAP Plant Maintenance and provided post implementation support.
• Coordinated with ABAP team to update Shop Floor Papers for the features needed to create as according to the user defined.

Confidential, San Francisco, CA

SAP PM Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Joined project during Blueprint phase wherein I was responsible for performing some of the Scenario related documentation duties.
• Responsible for understanding the Legacy system (Maximo) and relating it into SAP during the As-Is, To-Be phase.
• Configured Technical Objects which include Serialized Equipment, Functional Locations, Material BOM and Equipment BOM. In Order processing configured Notifications, Orders, Catalog profiles, Costing, Order Settlement.
• Developed Maintenance strategies, General maintenance task lists, and Maintenance plans. Created User status for work orders to provide restrictions of transactions based on status to reduce user error.
• Configured Code groups, Catalog profiles, Characteristics, Measuring points, and Counters.
• Created General Maintenance Task Lists for inspection, maintenance and repair processes of equipment and used these task lists for Preventive Maintenance instead of creating Equipment Task Lists.
• Breakdown Maintenance - performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement.
• Configured for creating time-based and performance-based maintenance plans for preventive maintenance, scheduled maintenance plans for defined cycles to generate maintenance calls and processing of maintenance calls.
• Created User status for maintenance and service orders so that the maintenance planners would know that the forwarded order has been viewed by the recipient thus providing smooth transition for order processing.
• Configured Completion Confirmation of Maintenance and Service Order processing, defined control parameters, set up screen templates and field selection..
• Performed data migration from Legacy system to SAP Plant Maintenance Masters using Legacy System Migration Workbench (LSMW).
• Was Primarily involved in the End-User and came up with the strategy of “ the trainer”.

Confidential, Irvine, CA

SAP PM/QM Functional Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Responsible for Full Cycle Implementation of PM module.
• Involved in distinct phases such as business requirement collection, project analysis, process design, blue print, configuration, testing , data conversion, user, go live, and post implementation support.
• Configured Functional Location structure, Equipment Management, Maintenance Notifications , Maintenance Orders , Maintenance Order Completion, Maintenance Assemblies, Number ranges, Screen layouts, Control keys, Measuring Points and Counters, Characteristics, Code groups, Catalog profiles, User Status, Non-stock items, Movement Types, Serialization, User exits, Reports.
• Defined Maintenance Strategies, Maintenance Task Lists, Time-based and Performance-based Maintenance Plans, Scheduling and Deadline Monitoring.
• Refurbishment of repairable spares, Processing of external services, Calibration Order process, Work Clearance Management, Warranty tracking, Fleet Management, Asset Management.
• Created object link between equipment and defined an object network to see the connection between equipment and to recognize probable causes when analyzing malfunctions.
• Breakdown Maintenance - performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement.
• Defined shop papers, forms and output programs for effective processing of maintenance and service orders.
• Preventive Maintenance - created strategy-based maintenance plans and multiple counter plans for various equipment within the plant to ensure optimal functionality.
• Refurbishment Processing - implemented refurbishment processing for faulty equipment and materials and repairable spares within the plant and maintained Settlement profile for refurbishment order types.
• Performed configuration of Quality Inspection process - Inspection Lot creation, Results Recording, Defects Recording and Inspection Lot completion for Goods Receipt, In-process and Inspections for returns from the customer.
• Set up configuration and Master data necessary for of Analysis (COA) printing, which includes setting up of profile and profile assignment.
• Activity Allocation, QM costing and settlement of QM order for appraisal costs for both order types (long term and short term cost collector).
• Created functional design specification for RICEFW objects to show cost order reports in SAP PM and to extract necessary data for graphical report generation using Ruby Reporting tool.
• Performed Unit testing and Integration testing , and set up the test data, test scenarios and test scripts for expected results.
• Conducted unit regression tests, created and monitored the test case; defect ticket and test result in HP Quality Center .
• Created documentation for end users, conducted SAP Plant Maintenance and Quality Management and provided post implementation support.
• Coordinated with ABAP team to update Shop Floor Papers for the features needed to support Calibration and on Measuring Point Load Programs.

Confidential, Chicago, IL

SAP PM/QM Functional Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Involved in the Business requirement analysis for the Project.
• Configuration and creation of plants and storage locations to the company codes in Materials Management (MM) Module.
• Stock Transport Movement types configuration to suit the company i.e. transfer parameters for storage location to storage location, Plant to Plant transfers.
• Configured and defined vendor master, created account groups based on the type of control required, defined usage of partner functions.
• Configured the system to take care of Inter company stock transfer with billing and handling of special stocks and special procurement types like Sub-contracting stock, consignment stock, third party processing & Sales order stock.
• Very well acquainted with configuring of different POs’ (STO, Third party, Framework order).
• Configured pricing schemas and created different access sequences for purchase orders.
• Worked on Automatic PO creation.
• Created account groups based on the type of control required, defined usage of partner functions and vendor sub-range functions.
• Customized Material master with default data for purchasing documents using purchase value keys.
• Release procedures for purchase requisitions as per the approval hierarchy of the organization
• Posted transactions in MM such as Goods receipt/Issue stock transfer posting, returns, and stock difference Performed configuration for capacity requirements planning in Plant Maintenance in the view of detail work scheduling for individual maintenance work centers.
• Created object link between equipments and defined an object network to see the connection between equipments and to recognize probable causes when analyzing malfunctions.
• Breakdown Maintenance - performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement.
• Defined shop papers, forms and output programs for effective processing of maintenance and service orders.
• Preventive Maintenance - created strategy-based maintenance plans and multiple counter plans for various equipments within the plant to ensure optimal functionality.
• Refurbishment Processing - implemented refurbishment processing for faulty equipments and materials and repairable spares within the plant and maintained Settlement profile for refurbishment order types.
• Provided Key user for all the new developments that are being carried out
• Prepared documentation for end user.

Confidential, Minneapolis, MN

SAP PM/QM Functional Consultant

Environment: SAP R/3 4.7 to ECC 6.0

Responsibilities:

• Full life cycle implementation of SAP Plant Maintenance module using ASAP methodology - project preparation, business blueprint, realization, final preparation, go live and post implementation support.
• Created hierarchy levels using structure indicator for functional locations to represent operational structures according to company’s functionality and created different views for it using alternative labeling system.
• Configured and created PM Master Data - Functional Locations, Equipment’s including PRTs, Materials and Material BOMs and Work Centers, and maintained authorizations for those data elements.
• Implemented ABC indicator to classify the importance of technical objects within the production areas of the plant.
• Created General Maintenance Task Lists for inspection, maintenance and repair processes of equipment’s and used these task lists for Preventive Maintenance instead of creating Equipment Task Lists.
• Preventive Maintenance - performed necessary configuration for creating time-based and performance-based maintenance plans, scheduled maintenance plans for defined cycles to generate maintenance calls and processing of maintenance calls.
• Created User status for maintenance and service orders so that the maintenance planners would know that the forwarded order has been viewed by the recipient thus providing smooth transition for order processing.
• Configured Completion Confirmation of Maintenance and Service Order processing - defined control parameters, set up screen templates and field selection.
• Performed data migration from Legacy system to SAP Plant Maintenance tables using Legacy System Migration Workbench (LSMW).
• Involved during installation of Mobile Asset Management component and made necessary configuration in SAP for maintenance and service processing using mobile devices.
• Created purchase order in MM, received goods and performed the post goods movement for order processing for testing purpose.
• Configured Control keys for inspection operations.
• Defined QM inspection plans for equipment in PM and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions.
• Created formulae in Inspection Plan and automatic valuation of Results Recording.
• Performed the necessary configuration of QM module with emphasis on Goods Receipt Inspections and vendor evaluations.
• Quality notification were created including product recalls, vendor evaluation and customer complaints that were used in this implementation.
• Created test scenarios, performed Unit testing and Integration testing and involved during String testing and Archive testing.
• Created detailed documentation, trained end users and provided post implementation support.

Confidential, Peoria, IL

SAP PM/QM Functional Consultant

Environment: ECC 6.0

Responsibilities:

• Contributed positively to streamline the business processes to stabilize flow, change basic configurations to map the end-to-end business processes.
• Worked on Production/Post Production enhancements and support for various issues, including issues raised by the end user
• Created a planning plant for the maintenance activities and assigned it to maintenance plant.
• Maintained equipment categories and defined additional business vies for equipment categories.
• Customized Work Center and Work Center categories and link to task lists. Also configured field selections for Basic data, Scheduling, Capacity Evaluation, Capacity leveling and Cost Center assignments. Configured and assigned person responsible for work center.
• Configured and defined Warranty Types and permit categories.
• Built hierarchies for functional location structure.
• Defined notification and order integration and assigned notification types to order types.
• Configured Order Types and assigned Order Types to all Maintenance Plants. Defined default order types for maintenance plants.
• Defined priorities and configured scheduled parameters for maintenance and service order.
• In maintenance activity type, defined possible Maintenance Activity types and Assigned Valid Maintenance Activity Types to maintenance order types. Set Default values for maintenance activity type for each order type.
• Variant configuration - worked in variant configuration.
• Creation of configurable material, configuration profile, Creation of normal characteristics and characteristics, maintenance of characteristic values and assignment of object to classes.
• Selection of use of Material Variant OR use of configurable material as per the client’s requirement.
• Use of local dependency and global dependency as per the criterion.
• Use of various object dependencies. Precondition, Selection and Procedures as per the application.
• Configured various objects in Capacity requirements planning like formulas, availability check during order create and release, standard value keys, overall profile, shift sequences, scheduling parameters for planned and production orders, production schedulers and MRP controllers, order type dependent parameters, Production Order confirmation and Scheduling Margin keys.
• Customized the sort filed for the selection and grouping of maintenance plan. And Configured Maintenance Plan categories to control the business process.
• Wrote Functional Specifications for maintenance processing, Preventive Maintenance processing and spare parts Processing and Plant Maintenance Information system.
• Worked on enhancements (user exits) for capital work order delegation of authority to determine customer specific default values, Created Settlement Rule, Combining Transactions of create Notification and create work Order in to fewer screens.
• Helped developers with Work Order Forms Notification Overview, Material Issue Slip and Work Order Optional Control ticket.
• Performed unit testing, Archive testing and Security and Role Testing in PM and setup the test data, test scenarios and test scripts.
• Created detailed user documentation and held sessions for End users.
• Involved in the configuration of Quality Info records which are used for vendor evaluation.
• Customized Quality notification as per client requirements.
• Quality notification were created including product recalls, vendor evaluation and customer complaints that were used in this implementation.

Confidential

SAP PM/QM Functional Consultant

Environment: ECC 5.0

Responsibilities:

• Carried out in the complete SAP life cycle from Project Preparation to Go-Live and Support.
• Building scenarios, testing and regression testing of business scenarios using testing tools.
• Conducted UAT in QAS before productive use of SAP system.
• Developed conceptual design and presented to key users for feedback and consensus. Also held a workshop for key users/managers to validate the To-Be processes and gap solutions in the area of preventive maintenance.
• Configured and created PM Master Data - Functional Locations, Equipment’s PRT’s, Materials and Material BOM’s and Work Centers and maintained authorization for those elements.
• Maintained Characteristics of the equipment which were used in calibration process.
• Configured damage codes, cause codes and activity codes and assigned the codes groups to catalog profiles for use in notifications.
• Configured Calibration Order process for test equipment.
• Structuring Technical Objects: Equipment, Functional Locations, BOMs, Measuring Points, Characteristics & Class.
• Tested generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decision.
• Performed data migration from Legacy system to Plant Maintenance tables using Legacy System Migration Workbench (LSMW).
• Maintenance Plan: Single cycle & Strategies.
• Areas covered include external maintenance, breakdown maintenance, preventive maintenance, corrective maintenance.
• Developed User Exit, which will be triggered when some quantity moved from already reserved stock from one of the Storage Location Batch. When the user tries to deliver that kind of Sales orders the user exit will raise an Error message.
• Created LSMW Project for the data migration of Material Master Data into SAP system.
• Prepared end user material and provided to maintenance technicians, engineers and supervisors and offered post implementation support.