SUMMARY:

• Experienced SAP Plant Maintenance (PM) consultant with over 8+ years of professional experience with three full life cycle implementation and dedicated project support.
• Sound understanding of PM integration point with SAP’s MM, QM, PP modules.
• Experienced working in sectors like energy, utility, oil and gas, chemical, technology, manufacturing, consumer packaged foods, retail, etc.
• Provided consulting services on both new implementations and existing support projects.
• Professional in understanding functional requirements of various material production process and plant - machinery operation maintenance process.
• Experienced designing SAP solutions using SAP RICEFW (Report, Interface, Conversion, Enhancements, Forms and workflow) objects for supply chain and work management area.
• Experienced creating As-Is, To-be process flows, gap analysis and preparation of function specifications.
• Supported cutover plans and was involved in Go-Live of the project.
• Sound understanding of plant maintenance configuration, equipment master, measurement points, equipment types, user and system statues, complex equipment hierarchies, classification, work order and work order settlement.
• Strong understanding of equipment master and the association with asset/equipment records, job scheduling, LSMW and other mass update tools to maintain equipment.
• Expert in PM order execution, notifications task lists including inspection plans, routing and recipes, work centers, control keys, test frequencies, test equipment management, automatic and manual inspection lot creation.
• Conversant in areas of PM test equipment calibration, measurement readings, replacement of defective equipment, work clearance management - approval and status tracking.
• Experience in preventive maintenance methodologies, preventive maintenance task lists, maintenance planning, maintenance order management.
• Proficient in condition-based maintenance, utilization-based maintenance, maintenance notifications and order processing and set up in SAP.
• Experience working on breakdown process scenarios, corrective maintenance plans and maintenance notifications.
• Functioned with QM master data like MIC - Master Inspection Data, inspection methods, quality info records, sample procedure, etc.
• Proficient in MM in configuration of material master, vendor master, purchase order, purchase requisition, RFQ, quotation, and defining number ranges for various documents.
• Functioned in PP areas of in demand planning, forecasting and replenishment (FR), production support, MRO spares planning and procurement, supply distribution planning, contract management, vendor performance, vendor returns.
• Proficient in determining the requirements, source determination, selection of vendor, processing and monitoring of purchase order with goods receipt and invoice verification.
• Proficient in the testing and validation process with the key users to ensure the functional specifications are implemented in ways that meets the business requirements.
• Ability to build functional design documents, built test scripts.
• Expertise integrating SAP with other ERP systems (none SAP) and proficient in mapping the business processes into SAP
• Well organized leader, detail oriented, persistent and self-motivated.
• Lead team with people of diverse backgrounds and establish agreements and mentored others in the configuration management effort.
• Ready to contribute in technical environment, both as team as well as an individual.

TECHNICAL SKILLS:

ERP System: SAP R/3 ECC 6.0

SAP Modules: PM, MM, QM

Operating System: Windows XP, 7, 8, 10

Tools: LSMW, MS Office, HP Quality Centre

PROFESSIONAL EXPERIENCE:

Confidential - Plano, TX

Sr SAP PM Consultant

Environment: - ECC 6.0

Responsibilities:

• Implemented full cycle of PM module: project preparation, business blueprint, realization, final preparation, go live and support using ASAP methodology.
• Prepared a detailed document of AS-IS study and developed the detailed TO-BE processes to suit the company’s objectives.
• Designated SAP solutions using SAP RICEFW (Report, Interface, Conversion, Enhancements, Forms and workflow).
• Maintained equipment categories and defined additional business views for equipment categories.
• Defined warrant types, permit categories and work center types link to task lists.
• Created planner group, structure indicator and class groups.
• Worked with maintenance plan categories, configuration and configured planner group.
• Worked with equipment breakdown and corrective maintenance.
• Configured order types and assigned order types to Aruba maintenance plant.
• Defined notification and order integration and default order types for maintenance items.
• Defined priorities, set scheduling parameters. Defined maintenance activity types and assigned valid maintenance activity types to maintenance order types.
• Defined account assignment category and documented types for purchase requisitions.
• Defined task lists profile with default values and assigned employees responsible for work centers.
• Assisted with the selection, acquisition, installation and configuration of applications licensed from third parties.
• Wrote functional specifications for maintenance processing, preventive maintenance processing and MRO/Spare Parts Processing and Plant Maintenance Information system processing.
• Worked with capacity planning, demand management, forecasting and replenishment.
• Data conversions for example open maintenance & capital work orders data load, preventive maintenance plans.
• Set view profiles for technical objects (equipment, functional locations and their hierarchies).
• Worked on enhancements purchase requisition tracking number for capital work order.
• Performed settlement rule, combining transactions IW21&IW31 in to fewer screens, maintenance plan/item-customer checks at SAVE and RF Good Return (Store Room)
• Was involved in unit integration testing for different scenarios that involved materials management with Plant Maintenance for ensuring system integrity and error-free environment.
• Guided technical team to work on enhancement, interfaces including a clean requirement gathering from business team.

Confidential - Cupertino, CA

Sr SAP PM Consultant

Environment: - ECC 6.0

Responsibilities:

• Provided SAP subject matter expertise to lines of business and ensure best practices are adapted.
• Experienced creating As-Is, To-be process flows, gap analysis and preparation of function specifications and configuration documents .
• Effective diagnosis of company topics and selecting the most relevant tools/techniques to meet detailed company requirements.
• Developed and shared reusable equipment that can be readily applied to future projects.
• Created and configured maintenance order types for refurbishment processing.
• Worked with maintenance team to schedule work and developed procurement plans.
• Generated PM work orders , from the PM plans for the next 14-28 days.
• Maintained all predictive and preventative maintenance plans to maximize equipment reliability.
• Worked with engineering team to identify and plan part inventories of new equipment.
• Worked with purchase requisition, indicator, operation number interval.
• Coordinated all maintenance parts purchasing , stocking , issuance and leaded coordination of all activities of part inventories according to schedule as per request.
• Worked with individuals on all routine maintenance activities including maintenance scheduling, parts inventory control, process shutdowns, and production staff interaction with only occasional management/engineering support.
• Worked with engineering team to identify and plan part inventories of new equipment,
• Maintained various settlement profiles.
• Assigned costing parameters to value categories, maintained costing variants and defined change documents.
• Worked with weights and measures , spec sheets , SDS forms and attaching supporting documentation.
• Periodic reporting of overall plant equipment performance and maintenance group performance using industry recognized metrics like equipment availability, life cycle analysis .
• Management of all maintenance related consumables.

Confidential - Flemington, NJ

Sr SAP PM/MM Consultant

Environment: - ECC 6.0

Responsibilities:

• Implemented full cycle of PM module: project preparation, business blueprint, realization, final preparation, go live and support using ASAP methodology.
• Designed SAP solutions using SAP RICEFW (Report, Interface, Conversion, Enhancements, Forms and workflow) objects for supply chain and work management area.
• Testing of all the business process role-based profiles with process scenarios and result analysis.
• Have worked on master data like BOM, work center, resource, recipe, uploaded the master data using LSMW for equipment bill of material (BOM).
• Defined maintenance notification, orders for PM module.
• Worked towards goods issue / pick up material against release process order.
• Configuration of various order types.
• Estimated equipment and supply catalogs for both stock and non-stock item purchases.
• Performed transfer order processing , bin stock replenishment , automatic stock movements.
• Worked with picking, packing and shipment processing for all beverage types.
• Planned, executed, and costing related to transportation.
• Worked on performing backend testing to check and verify values populated on application screens.
• Performed manual testing including regression testing.
• Assisted with post production support like planning, procurement, and inventory Management processes.
• Worked with the plant maintenance manager and maintenance superintendent to build reliable maintenance systems .
• Loaded inventory and verified the inventory.
• Created a functional specification for tracking the number of working days between the status that is set for batch records in process orders.

Confidential - Windsor, CT

SAP PM/QM Consultant

Environment: - ECC 6.0

Responsibilities:

• Supported every phase of the SAP application lifecycle enabling client to assess on-premise deployments of SAP.
• Implementation and development of enhancement and interfaces, small forms, and building reports for various PM business processes.
• Managed activity related to operation & maintenance of refrigeration plant (i.e. compressors, condensers, cooling towers, ammonia liquid pumps, centrifugal pumps).
• Also controlled maintenance of all types of utilities like diesel generator, boiler, water pumps etc. in SAP system.
• Worked with QM master data like MIC - Master Inspection Data, inspection methods, quality info records, sample procedure, etc.
• Worked with incoming inspection, incoming inspection, in process inspection, final inspection, quality notification, usage of follow-up actions.
• Functioned with customer facing relationships for both project and sustain related function
• Worked with material master data , vendor master and information records for various materials.
• Implemented various MM business processes like procure to pay , consignment , subcontracting , STO , etc.
• Developed processes linked to physical inventory and material movement .
• Organized, prepared, and assigned parts for scheduled repairs and preventative maintenance (PM).
• Processed order confirmation with settle the order to the respected GL accounts.
• Lead in tooling/calibration and machine data management projects.
• Worked with capacity planning, demand management, forecasting and replenishment, and production execution.
• Corrected critical part inventory report inconsistencies with maintenance manager.
• Worked on creating the report to determine the standard hours for the planned orders that are generated through e-Kanban and which had 131 movement type.
• Involved in realization of MM configuration such as defining the organization structures, logistic general, Material types, number ranges, material groups, vendor account groups, &number ranges.
• Maintained inventory items at predetermined levels to serve plant operations and administration, including safety hygiene and good manufacturing practices (GMP) items.

Confidential - Cherryville, NC

SAP PM Consultant

Environment: - ECC 6.0

Responsibilities:

• Implementation of Plant Maintenance Module at company’s Cherryville plant.
• Implemented full cycle of PM module: project preparation, business blueprint, realization, final preparation, go live and support using ASAP methodology.
• Provided post go-live production support to business users after release.
• Designed SAP solutions using SAP RICEFW (Report, Interface, Conversion, Enhancements, Forms and workflow).
• Designed, customized, configured and testing of MM, identified gaps, issues and work around solutions.
• Created As-Is, To-be process flows, gap analysis and preparation of function specifications.
• Maintained equipment repair records in compliance with company policy.
• Processed mapping of the existing legacy system (Main Pac) to SAP-PM module.
• Created five maintenance order types and related notification types for business process / root cause analysis.
• Developed a business process to capture the employee actual duration work hours on each job and forecasted the preventive maintenance orders.
• Worked with equipment & material master data, functional locations, work orders, task lists, BOMs, tool equipment and calibration.
• Documented information records (DIR's) and document structures, task lists (executable and hierarchical).
• Worked with purchase order processing, sub-contracting, consignment, third party purchase, STO, invoice verification, and batch management.
• Performed structuring of the technical objects. (equipment, functional locations and their hierarchies).
• Planned and scheduled corrective work to maximize crew utilization and effectiveness.
• Conducted integration testing and user acceptance.

Confidential

SAP PM/ MM Consultant

Environment: - ECC 6.0

Responsibilities:

• Solved complex problems, designed, tested and implemented solutions for the SAP MM module.
• Supported the deployment of production applications and provided post-production support related to the custom system enhancements, and integration points.
• Provided estimations for work necessary to implement enhancements requested by business users.
• Worked with PM module logistics sections equipment & material master data, functional locations, work orders, task lists, BOMs, tool equipment and calibration.
• Involved in realization of MM configuration such as defining the organization structures, logistic general, material types, number ranges, material groups, vendor account groups, and number ranges.
• Responsible for changing the required process orders.
• Configured new process order based on equipment capacity and resource availability.
• Configuration of purchasing documents, PR, RFQ, quotation, purchase order, pricing conditions, pricing procedure, release procedure for the purchase documents.
• Created the master recipe and process instruction sheets.
• Maintained goods issue, goods received and confirmation process.
• As Is business process study for the production and procurement processes of the client.
• Collection of requirements and preparation of BBP document (company's business processes and system requirements).
• Worked with maintenance team to schedule work and developed procurement plans.
• Reviewed and created functional specifications and assisted the development team in writing the technical specifications.
• Extended support to the product service line’s maintenance organization.