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Sap Pp, Qm & Apo Resume

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FL

CAREER OVERVIEW:

15 years of overall experience in configure, design and analysis of business application systems in configuration and implementation of SAP R/3/ ECC & APO integration with strong Business process improvement skills with strong background and achievements in successfully identifying gaps and creating efficiencies in SCM as hands - on Enterprise Solution Consultant, Business Analyst to configure / Design SAP PP / PP-PI, QM, MM, WM & EWM in process manufacturing and discrete manufacturing.

SUMMARY:

  • 11 Plus years of Experience in SAP PP, PP-PI, QM, WM involved in multiple full life-cycle implementation projects, upgrades, Global support projects for PP-PI, PP, QM & APO Worked on implementation, enhancement, rollout & support. Worked on end-to-end Implementation and support on S/4 HANA Version 1610
  • Strong Cross Functional Experience with integration of Production Planning (PP / PP-PI) with Quality Management (QM), Material Management (MM) and Warehouse Management, Controlling, Sales & distribution (SD) & APO modules
  • Configured and implemented Discrete Manufacturing (With VC), Repetitive manufacturing, Process manufacturing, Engineer-to-order for new model planning, BTO(Build-to-order), CTO (Configure to Order), Customer-to-order, Make-to-order (VC), Make-to-stock.
  • Configured and implemented MTO (VC), create object dependency, configuration profile, characteristics, pricing, master data through ALV, strategy group, super BOM, Super routing, variant BOM, classification, Super BOM with variant and non-variant Bom items, Super Routing creation
  • Configured Business processes which involve Co-product & by-product, Sub-Contracting process,
  • MES / MII Integration with PP and configured structures, partner profiles, ports, created message type for generating IDoc for master data and transactional data. Worked on GE Proficy, MGX, Camstar.
  • Extensive client facing skills interact with Business users for collecting requirements for new developments.
  • Good working experience on Integration SAP PP, QM & APO with FI/CO, MM, QM, SD and APO and QM integration with SD (Delivery, Customer returns), PP (In-process, after production),PM (Test equipment Calibration) and MM ( Procured materials, Blocking vendor)
  • Configured & implemented Capacity Planning, serializing, batch management, Planning strategies, Material Requirement Planning (MRP), LTP, S& OP, MPS & Planning & Production strategies for MTS & MTO
  • Experience in testing tools HPQC, HP ALM and support tool like QuickBase, Service-Now, Remedy, Solution manager, and change management process (Rev-Trak), Change management using CHARMS
  • QM Business Process, Master Data, Quality inspection, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential (Sapphire)
  • complete SD & MM configuration for Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, Consignment process FI & MM Configuration, MRP, procurement cycle, inventory management, invoicing, MM pricing procedure, service entry sheet, Tax Code configuration, Purchasing, MRP, Auto PO’s from MRP for Reorder point Materials in Consumption based planning, Inventory Management, Accounting determination, SEND PO’s Email to Vendor, Split Valuation (FERT/Raw Materials)
  • Storage unit type, put away, stock removal/picking, TR, TO, TO Confirmation, Bin, warehouse number, special movement indicator,

TECHNICAL SKILLS:

Operating Systems: MS-DOS, MS Windows 7, Vista, XP.

ERP: SAP PP, PP-PI, MM, PM, QM, WM & APO

Databases: MSSQL 2008, ORACLE 10g, MS Access

Languages: C, C++, Oracle SQL, PL / SQL, ABAP/4

Management and Project Tools: MS office, SAP SOLMAN, HPQC, HP ALM, Remedy, QuickBase, Charm, ServiceNow

CAREER OVERVIEW DETAILS:

Confidential, FL

SAP PP, QM & APO

Responsibilities:

  • Created Functional Design specification for new Development testing the development using HPQC attending CAB meeting to validate the Change before Production system.
  • Master data creation on Costing route & production version using automated program and other master data used in Production planning and manufacturing execution.
  • Developed new program using Custom logic to create Costing Route and Convert Unit of measure as per Material type and Product Costing end to end integration with CO consultant.
  • Engineering design to ECC integration with Chess MES System, ECC to KPMG to send master data and transactional data.
  • Configured MTO(VC), Simulated configuration to test object dependency (Pre-condition, Selection Condition, constraints and Procedures), configuration profile, pricing, master data in Variant configuration, strategy group, requirement type and requirement class, master data setup, create object dependency, classification, maintain characteristic pricing table, integration workshop with SD, FI/CO, Project systems, Super BOM with variant and non-variant Bom items, Super Routing creation
  • Sub-contracting process, Production confirmation in KPMG (send transactional data to Glovia system) and send application data and transactional data to SAP.
  • Material requirement planning, Master production scheduling and managing forecast using background job for forecast in the frozen period and load new forecast file.
  • Change management and Change number creation using User exit Development before saving to validate material status of header and component material.
  • Gathering requirement from Business and prepared Functional design specification for PP Development areas in creating Costing Route automatically using Function module for new material using logic PIR created and after costing run the status of costing released and planner group constant value used in the program to create Cost Routing automatically depending upon Material type.
  • QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential, Configured & setup new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc

Confidential, San Jose, CA

SAP PP & QM

Responsibilities:

  • Gathering requirement from Business and prepared Functional design specification for PP Development areas in creating Costing Route automatically using Function module for new material using logic PIR created and after costing run the status of costing released and planner group constant value used in the program to create Cost Routing automatically depending upon Material type.
  • Created Functional Design specification for new Development to create Costing Production version Automatically if the status of the BOM inactive and alternate BOM is updated automatically for the production created and updated in MRP 4 of Material master Automatically as well as MKAL table using Custom logic..jayara
  • Master data creation on Costing route & production version using automated program and other master data used in Production planning and manufacturing execution.
  • Developed new program using Custom logic to create Costing Route and Convert Unit of measure as per Material type and Product Costing end to end integration with CO consultant.
  • Automatic Production Version Creation, Work center update against operation in routing and Scrape update to calculate yield %
  • Co-Product Scenario configured for Joint production and tested
  • QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential, Configured & setup new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc

Confidential, Hercules, CA

SAP Analyst - PP-PI, QM & APO gATP

Responsibilities:

  • Handling incidents on PP-PI, QM & APO (DP, PP/DS, gATP) convert the incidents in to Change Request and then to SC Task under Normal change for maintenance Request based on the development’s defects raised / Change request for customizing objects. Attending CRB meeting for any changes related to the current Incident that can be resolved by work around.
  • Creating test scripts/ scenario/ test cases / test run for the defects in the existing custom program and test it after creating defects using HPQC tool.
  • Leading off-shore team size of 10 Consultants for Plan to Manufacturing I.e PP-PI, QM & APO. Conducting meeting with off-shore & Business team for new requirements, enhancements, RICEF, enhancements through User Exit, OSS notes implementation.
  • Tested for transferring forecast (PIR) from BW system’s info Cube to Demand management for Full file.
  • Worked on PI sheet configuration and implemented PI sheet in Confidential with recipe approval using ECM, batch master, batch where used list, adding fields in custom report and extracting batched expiring in 6 Months and calculating sell by date.
  • Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) with Variant Configuration which uses 3rd party tool to create BOM based on the customer requirement later it is uploaded to SAP.
  • Worked on PP, QM and APO and enhancement and RICEFW objects.
  • QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential, Configured & setup new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc. QM integration with Confidential
  • SAP PP to SD integration on customer sales order, delivery with Customizing Checking group with ATP Logic, Checking rule, Requirement type, Requirement Class, Transfer of requirement, Strategy group, Transfer Schedule lines, product allocation,

Confidential, Benton Harbor, MI

SAP Analyst on SAP PP/QM S/4 HANA

Responsibilities:

  • Successfully implemented Discrete manufacturing with VC in one of Confidential NAR plant in Boston.
  • Responsible for PP/QM for S/4 HANA implementations and tested in HP ALM UAT, test scenario, scripts Validations and successfully implemented S/4 HANA for PP & MM with cloud & Fiori Apps in Confidential corporation and enhancement to Ehp7 from ehp4
  • Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) / ETO - Projects are Created and Engineering department creates BOM and product structure.
  • Configured MTO(VC), Simulated configuration to test object dependency (Pre-condition, Selection Condition, constraints and Procedures), configuration profile, pricing, master data in Variant configuration, strategy group, requirement type and requirement class, master data setup, create object dependency, classification, maintain characteristic pricing table, integration workshop with SD, FI/CO, Project systems, Super BOM with variant and non-variant Bom items, Super Routing creation
  • New Model planning, engineer-to-order, EDI setup for sending & receiving files to APS systems, PP integration to xMii & QM integration with Confidential (Sapphire), Rem profile configuration, MRP background job scheduling, MRP, LTP, Capacity planning.
  • End-to End implementation & testing SAP PP with S/4 HANA Version 1809
  • Worked closely with users for any issues, gathering requirements for new developments and prepared FDS and tested with the development team, Sap MII integration with PP for shop floor execution.
  • QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential, Configured & setup new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
  • complete SD & MM configuration on Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, FI-MM complete configuration on Consignment process, MRP, procurement cycle, inventory management, invoice verification, MM pricing, service PO & service entry sheet, scheduling agreement, batch management, MM Master data setup, split valuation, quota arrangement, batch management
  • Extensively worked on PP - WM integration for production Execution / Shop floor control for components issued from handling Units from WM storage location to production supply area.

Confidential, San Francisco, CA

SAP Analyst SAP PP-PI/ QM

Responsibilities:

  • PP-PI consultant assigned job of collecting requirements for the different manufacturing plants of the US.
  • Configured Material master, BOM and Delivered End-to End production scenario for Co-Product & By-product for manufacturing Bulk product wherein the yield of the main product is depending on the Co-product yield and the by-product from the phase is used as raw material in another process order to produce the same product. While costing process order the cost is allocated in percentage to each product (Main product & Co-product)
  • Worked on incoming production tickets related to Production Planning and Quality Management modules.
  • Worked intensively on RICEF objects for PP-PI, MM and QM modules, MRP, MPS, LTP, Capacity planning
  • Manufacturing Execution in SAP MES (Sapphire) integration with PP for extracting order data for Shop floor execution, idoc set-up, define event for creation, message type, Monitoring Idoc and re-processing.
  • Worked intensively on Confidential (Sapphire) Customized program with User Exit to send sample data (inspection lot) to Confidential . QM to Confidential interface enhancement using prior inspection Lot logic for follow up function to carry out result recording and UD by assigning quality level from earlier inspection Lot & vendor batch logic for the same material belongs to same vendor.
  • complete SD & MM configuration for Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, Consignment process, MRP, procurement cycle, inventory management, invoice verification, MM pricing, service PO & service entry sheet, scheduling agreement, batch management, MM Master data setup, split valuation, quota arrangement.
  • QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential, Configured & setup new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
  • QM Enhancements integration with Confidential (Sapphire) to send vendor lot RR & UD to validate Quality level.

Confidential, Wilmington, DE

SAP Analyst - SAP PP-PI / MM / QM

Responsibilities:

  • Worked as Lead & onsite coordinator for SAP PP-PI, QM, MM and PM of team size 15 Consultants in offshore.
  • Gathered requirements from business user / representative for new developments, Prepared PPT / word document documenting Business requirements and co-ordinate with technical and functional team to prepare Budget and get it approved from business. Prepared FDS & TDS and uploaded in the tool. The requirement was tested informal environment & later in formal environment and the test report was captured in a pre-defined template and get it signed by the user to confirm the requirement for closure.
  • Configured Material master, BOM and Delivered End-to End production scenario for Co-Product & By-product for manufacturing Bulk product wherein the yield of the main product is depending on the Co-product yield and the by-product from the phase is used as raw material in another process order to produce the same product. While costing process order the cost is allocated in percentage to each product (Main product & Co-product)
  • Manufacturing Execution in SAP MES integration with PP for extracting order data for Shop floor execution, idoc set-up, define event for creation, message type, Monitoring Idoc and re-processing.
  • Worked extensively on Batch management process, complete configuration for batch determination and derivation, MRP, MPS, LTP, Capacity planning
  • Worked on SAP Query to download recipe data and user requested reports, responsible for all master data upload in SAP PP-PI, QM and PM, defined catalogs, code groups, Configuration of Notification Priority, Quality certificate type.
  • Configured X step created profile for usage in recipe creation for Pi Sheet Maintenance.
  • QM - Plant Maintenance - important integration link of QM with plant maintenance to inspect equipment and gauges, SAP PM tools like EAM & Pro-Cal for Master data and work order, integration to QM and ABAP on notification & work flow
  • QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential, Configured & setup new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
  • QM to Confidential (Sapphire) interface enhancement to assign sampling data and inspection plan to Confidential . PP to MES, PM interfaces pro-Cal & EAM (Enterprise Asset management) systems with End-to-End configuration, Master data setup, IDoc Setup, Notification for Workflow.
  • complete SD & MM configuration on Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, FI-MM complete configuration on Consignment process, MRP, procurement cycle, inventory management, invoice verification, MM pricing, service PO & service entry sheet, scheduling agreement, batch management, MM Master data setup, split valuation, quota arrangement

Confidential

Enterprise Solution consultant - SAP PP

Responsibilities:

  • Configured & successfully implemented in one of division Industrial Group (IG) for Discrete manufacturing MTS & MTO Scenario by Gathering requirements and prepared Business Blue print, identified gaps documented, signed-off from business and prepared Functional specification for RICEFW objects
  • Created Master Data for material master (MRP 1, 2, 3 & 4), Work scheduling view, routing, bill of material, production version, work center using data migration tool “LSMW / BDC”
  • Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) / ETO - Projects are Created and Engineering department creates BOM and product structure.
  • Sub-contracting process Operation/Assembly level and configuration settings, master data and integration work shop with MM
  • Configured serial number management and Demand management, planning strategies, Material requirement planning, Consumption based planning, S&OP, MRP, MPS, LTP, Capacity planning.
  • SAP PM Master data set up through LSMW, integration to QM, PM interfaces pro-Cal & EAM (Enterprise Asset management) systems with End-to-End configuration, Master data setup, IDoc Setup, Notification for Workflow.
  • Material Management: complete SD & MM configuration for Intra & Inter-company STO, PP & MM configuration on Sub-contracting process.

Confidential

Enterprise Solution Architect - SAP PP-PI, QM & APO gATP

Responsibilities:

  • Responsible for production hyper care support & handled Critical and high priority tickets, good working knowledge on DMS & Change management using Rev-Trak to manage change history for BOM, Recipe and approval using work flow and digital signature, MRP, MPS, LTP, Capacity planning.
  • Configured Material master, BOM and Delivered End-to End production scenario for Co-Product & By-product for manufacturing Bulk product wherein the yield of the main product is depending on the Co-product yield and the by-product from the phase is used as raw material in another process order to produce the same product. While costing process order the cost is allocated in percentage to each product (Main product & Co-product)
  • Implemented end-to end on SAP PP ECC 6.0 EHP7 HANA with technical upgrade to PO from PI(XI), CRM, SRM and verified all the business process procedures and identified objects to implement SAP notes.
  • Manufacturing Execution in SAP MES integration with PP for extracting order data for Shop floor execution, idoc set-up, define event for creation, message type, Monitoring Idoc and re-processing in the Landscape SAP- PO - Middleware - MGX.
  • Extensively worked on WM integration with Shop floor execution to issue components from handling Units assigned to process order, Defined control cycle and components are staged using production supply area, defined production version for each production line and BOM Alternate.
  • Global delivery support as L3 consultant for new enhancement, configured & tested for PP-PI & QM and user Acceptance.
  • Provided value-adds to create separate dedicated factory calendar for manufacturing & shipping plants so as to avoid scheduling conflicts when applying special rules to calendar.
  • complete SD & MM configuration on Intra & Inter-company STO, PP & MM configuration on Sub-contracting process, FI-MM complete configuration on Consignment process, MRP, procurement cycle, inventory management, invoice verification, MM pricing, service PO & service entry sheet, scheduling agreement, batch management, MM Master data setup, split valuation, quota arrangement
  • Quality Management: Created new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
  • QM Business Process, Master Data, Quality Control, QM in procurement, QM in Production, QM Reports, Customizing, Quality Basic settings, Quality Notification, WM integration with QM, PP integration, PM integration on test equipment management, QM Enhancements integration with Confidential, Configured & setup new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
  • APO: Worked on intra & inter company stock transfer for ATP & gATP checks of STO, Automatic Route determination, Delivery date based / requested delivery date on Material Availability date (MAD) to include GR Processing time during Availability check. Configuration on gATP for Check instructions, Check method, ATP group, checking horizon, bucket logic, product allocation, MATP, RBATP Rule determination for Sourcing and product substitution for Ship to party / material or Location or Material, integration model, reconciliation, Product view. APO master data, CIF issue in transaction data, process chain, inbound & outbound Queue monitor, processing failed jobs, maintaining planning procedures, interactive & production planning run. Maintaining Planning areas, Master planning objects structures, planning Book, Heuristics, info source, info cube Etc,
  • Quota arrangement on 2 sources of supplies and when both needs to be utilization by percentage. Scheduling methods using Scheduling heuristics, Scheduling strategy profile settings,
  • PPDS Optimization profile creation and run optimization to see how the initial schedule adheres to Set up Cost maintained in Setup Matrix, Multi-level Finite Material and Capacity planning with integration with GATP. A sales order driven Functionality with immediate material and capacity planning and scheduling.
  • Reservation of Capacities for certain Customers with simulation of planning and automatic scheduling at relevant slots through creation of Sales orders.

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