SUMMARY

• Around 5 years of SAP PP/PI/QM Consultant along with good integration knowledge of MM and SD.
• Worked on 2 Full Life - Cycle implementation using ASAP methodologies, support and roll-out process.
• Hands-on knowledge of configuration and creation of Master Data that covers Material, Bill of Materials(BOM), Task-list (Master Recipes, Routings) Work Centers/Resources.
• Configured, Designed and Implemented Catalogs, Quality Inspection Characteristics, Inspection Methods, Sample Determination, QM-Specific Data in Material Master and Dynamic Modification Rules
• Excellent understanding of business and knowledge over various industries like manufacturing, food, chemical, automotive and pharmaceutical.
• Hands-on experience regarding configuration of Material Requirement Planning (MRP) like MRP types, MRP controllers, Lot-size determination, Different Planning strategies, maintaining availability checks and rules, Schedule Margin Keys, planned Delivery days and production periods.
• Working experience of transferring the Planned Independent Requirements from the Sales and Operation Planning into Demand Management phase.
• Expertise in writing functional specification report’s for configuring material master data, production order’s and BOM.
• Worked on conversion of planned orders to production orders, Confirmations, Goods Receipt (GR), and Goods Issue (GI).
• Experience implementing ASAP Methodology including project preparation, business blueprint, realization, final preparation, Go-Live, and hyper-care with continuous improvement.
• As a Functional Consultant on PP Team, responsible for review of As-Is business processes for Material Master, Bills of Materials (BOM), and Routings across all business units and product lines
• Worked on Functional Specifications reports in order to develop Configuration scenarios.
• Experience in creating new test scenarios for Unit as well as Integration Testing.
• Hands-on experience on training, creating instruction documentation and conducting workshops for the super-users for resolving user queries.
• Designed and Configured Dynamic Modification Rule, Quality Level for the Dynamic Modification of the Inspection Scope
• Worked through different support levels during support after Hyper Care and Go-Live.
• One full cycle with Workday integration global rollout in Latin American countries.
• Expertise in configuration of Flexible planning, SOP, Demand management, MRP, MPS, Capacity planning, procurement order, Production order, Long term planning.
• Configured Master Recipes with a Quality Inspection Characteristics and configured the inspection plan.
• Creation of Primary and Secondary Cost Elements, Creation of Cost Center Standard Hierarchy and also worked as month to end closing process.
• Manage testing resources, test case sequencing, gathering of required test data files and other test coordination activities.
• Data migration expert - legacy to ECC 6.0 using Legacy System Migration Workbench (LSMW) using Direct batch input and Batch recording input methods.

TECHNICAL SKILLS

ERP Packages: SAP R/3 4.7, ECC 5.0, 6.0

Database: Oracle, MS Access, SQL Server 2000

Operating System: Windows, Mac OS, UNIX

Application Software: Microsoft PowerPoint, Microsoft Access, Microsoft Excel, Microsoft Visio, Primavera, Microsoft Project, Auto-CAD, Finesse, CSAS, Frames, Outlook.

PROFESSIONAL EXPERIENCE

Confidential, OHIO

SAP PP/QM CONSULTANT

Responsibilities:

• Worked through different support levels during support after Hyper Care and Go-Live.
• Responsible for issues on TECO, stock transfer orders, inbound and outbound delivery activities.
• Working on strategies such as Make-to-Order and Make-to-Stock.
• Involved in Physical Inventory.
• Worked with Variant configured materials in different ETO (Engineer to Order) Burners and Valves.
• Executed shop floor activities including creation of production orders, availability check, and release of orders, printing shop floor papers, goods issue, goods movement, order confirmations and order settlement.
• Clearing the unconfirmed Transfer Order(TO’s) and Transfer requirement(TR’s).
• Helped in Goods movement across the shop floor.
• Created Inspection Plans, assigned Inspection Characteristics and Sampling Procedures to Inspection Plans.
• Involved in Result Recording and Usage Decision.
• Maintained the MRP, Forecasting, and Work Scheduling views in the material master.
• Involved in creation and improvement of BOM. Maintained Group BOM.
• Created planning scenarios and analysis structures as required in conjunction with creating new materials and bill of materials (BOM's) to support process requirements.
• Developed functional specifications for modification of Production Order List program.
• Extensively worked with Shop Floor Control activities and particularly with all phases in this Make - to - Order scenario.
• Re - Configured the Planning Horizon and finalized the MRP Parameters and Processing Keys appropriate for the business.
• Enhanced the performance of various reports and MRP runs and certain batch jobs.
• Involved in various Procurement processes of creating PR, PO, RFQ, Subcontracting, Third Party, and Consignment.
• Worked on goods receipt, goods issue, stock transfer, transfer postings and goods receipt for blocked stock.
• Extensive experience with master data Material Master Production Orders, BOMs, Routings and Work Centers.
• Converted Planned orders either into Process Order or Production Order.
• Prepared authorization matrix for users and related authorization profiles creation / transport and testing. On-the-job training for the core team. Preparation of end-user documentation.

Confidential

SAP PP/QM/PM CONSULTANT

Responsibilities:

• Assisted in the timely Go-Live of the project.
• Participated in brain storming sessions on decision making for planning strategy and involved in documentation needed for customization.
• Maintained Parameters for both Plant and MRP group for Material Requirement Planning.
• Maintained Number Ranges for different material types such as (ROH, HALB, FERT, VERP) and for planned orders.
• Configuration of Bi-Products, Co-Product, Control Recipes and Batch Classification.
• Configuration of capacity planner, planner groups, formulas, resources. Maintained Production Scheduling Profile.
• Worked on PI Sheets i.e. creating new Message Characteristics and Process Instructions.
• Responsible for creation of new Batch class characteristics. Created new Classes and assigned characteristics to the Classes.
• Converted Planned orders either into Process Order or Purchase requisition.
• Experience in working with Production Versions for use of various alternative BOMs and multiple routings.
• Involved in integration with QM in assigning inspection types to material master based on in process inspection or post process inspection.
• Worked on inspection plans for equipment in Plant Maintenance and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions.
• Maintained Field Selection for Plant Maintenance Work center, created parameters for formula and defined Standard value eys, person responsible and capacity category.
• Responsible for Blueprint the migration strategy, Data and process flow, migration process, dependencies and risks.
• Configuration and Setup for PP-PI Organization structures, Bill of Materials, Recipe, Resources, Production version setup, Engineering change management, Planning and demand management, Sales and operation planning (S&OP) Material requirement planning.
• Configuration and Setup of Process Planning - Process order creation, Scheduling, Material availability check, capacity requirement planning.
• Configuration and setup of Process Management - Process instructions, control recipe, process messages, PI sheet.
• Configuration and setup of PP-PI process management interfaces - control recipe catcher interface, TPMS interface, control recipe and process message monitoring.
• Configured Master Recipes with a Quality Inspection Characteristics and configured the inspection plan.
• Created Inspection Plans, assigned Inspection Characteristics and Sampling Procedures to Inspection Plans.
• Involved in Result Recording and Usage Decision.
• Involved in Integration Test and Unit Test.

Confidential

SAP PP/QM FUNCTIONAL CONSULTANT

Responsibilities:

• Assisted in defining project scope for the company and implementation of SAP PP with full life-cycle implementation using ASAP methodology.
• Performed detailed AS-IS analysis through flow charts to map physical flow of manufacturing processes followed by in-depth study of processes designed to develop the To-Be models.
• Business blue print preparation.
• Worked through different support levels during support after Hyper Care and Go-Live.
• Defining Master data for production- Process Industries (BOM, Master recipe, Resource,)
• Involved in configuration of resources, master recipes, Process Orders, Process Management and Order closing activities.
• Configured Resource hierarchies, Production versions selection, Master Recipe selection, Operations, Phases, Process order Scheduling types, Process Order release, Goods Movement, Control Recipe, destinations.
• Defined capacity requirements for resources by using standard values and formula constants.
• Maintain plant parameter such as Check rule. MRP controller, production order floats, planned order to process order conversion.
• Designed manufacturing scenarios in PP for MTO and MTS strategies.
• Defining control key option for process order type.
• Successfully carried out integration with Materials Management (MM), Quality Management (QM), Sales and Distribution (SD).
• Configured MRP types, process order types, designed batch creation rules.
• Created planned orders, converted planned orders into process orders constantly reviewed MRP/Stock requirement list to ensure proper working of all the functionalities.
• Responsible for creation and configuration of Master Data that includes, Master Recipes and Resources.
• Worked on validation, cleansing and configuration of master data and creation of Master Data including Bill of Materials, Work centers, Standard/Rate Routings (Master Recipe) and Production Versions.
• Customized the BOM for different usages, material types and explosions. Defined work center formulas and assigned cost centers to work centers to evaluate the product costing of the material.
• Created background jobs for MRP (Material Planning) run, Assembly error report, components error report, super back-flushing. Set up planning file entries for regenerative MRP, customized MRP Controllers.
• Prepared functional specifications for custom reports, forms and program enhancement specifying logics for calling /getting programs, fetching data from tables and fields.
• Responsible for issues on TECO, stock transfer orders, inbound and outbound delivery activities.
• Replicated the issues in development client, created transport requests and followed up for approvals into the production system.