SUMMARY

• Four full life - cycle implementation projects in OEM, Paper, Steel & Automobile industry by using ASAP methodology
• Worked on MTS, MTO, VC, LTP, MRP, MPS with Discrete & Repetitive manufacturing
• Configured system as per scenario and performed UIT(unit integration testing), SIT(System Integration testing) UAT (user acceptance testing) scenarios as PTP (Plan to produce),OTC (Order to cash)
• Resourceful in Prepare documents- Configuration, BBP, FS, ASIS, User Manuals, GAP analysis document, UAT, Test Scripts and deliver to Business with signoff.
• Integration between business needs and technology ;Evaluated customer’s needs, defined and established new standards, implemented changes and tested functionality in order to fulfill organization needs
• Exposure in trained users, prepared training materials, prepared guidelines, Assisted users and supported technical staffs on the implementation of SAP.
• Develop Z- Program (WRICEF) as per business requirement, continues Interacted with the technical team for preparing test cases and executing test activities and core team signoff.
• Skilled with managing PP master data-Material Master, MRP, BOMs, routings, work centers, Super BOMs & Routing, Production Version, Product cost collector, Class, Characteristics, Configuration profile, Planned/Production order management, planning and optimization.
• Proficient in providing direction to IT Department as per business and future requirement; conducting analysis master data and preparing action plan to correct master data and training to end user to correct master data
• Skilled in designing and developing system as per shop floor /business requirement Integration & Automation
• Exposure of customized Confidential system in shop floor, Production Lines, Dispatch and warehouse as per business
• Knowledge of SAP Confidential (DIMP), Variant Configuration in a OEM industry and in a paper mill,
• Experience in analyzing the AS-IS condition of the clients existing manufacturing system and documented them
• Integration of SAP sales order and Plan order with third party software to optimize deckle planning
• Inventory Management, Managing materials stock by quantity, by value, goods issue, stock movement documentation, Reservation, Quantity inspection, Units of Measure, Special Stock, Material Storage and Movement.
• Five year shop floor experience in Production Planning, Plant Maintenance, Utility
• Effective communicator & negotiator with strong analytical, problem solving & organizational skills

TECHNICAL SKILLS

• Team Player
• Problem Solver
• Analytical
• Collaborator
• Communicator
• Innovator

Core Competencies

• Discrete & Repetitive Manufacturing with MTO & MTS
• MRP, LTP, MPS, PIR, CIR, CBP
• PP & VC - Master Data Mgmt
• DIMP ( Confidential ), Batch Mgmt, Variant Configuration
• Manufacturing Execution System ( Confidential )
• Third Party System integration with SAP

PROFESSIONAL EXPERIENCE

Confidential

SAP Functional Consultant, Solution consultant

Responsibilities:

• Understanding business requirement of production planning as in current and future plan expansion consideration, development in different stage for production order confirmation
• Integrating sales order and plan order with third party software ( Confidential ) to optimize deckle planning
• Implementing Confidential for creation production order for deckle planning, execution & settlement and batch characteristics recording during confirmation and working closely with ABAP team
• Preparing FS and working closely with ABAP team for the report preparation Report, Smart forms, Module Pool Managing master data ; gathering, checking and correcting as per requirement and uploading in server according to project
• Formulating Business Blue Print (BBP) based on AS-IS document and business requirement discussion and GAP analysis based on that prepare key data structure document
• Design system and done Unit testing, System integration, of all Production Planning related scenarios.
• Resolve inter Module issues while Integration testing of Business process.
• Implementation of Variant configuration Copy variant characteristics that flow from costumer requirement to semi finished material in batch characteristics
• Apply batch Management with specific requirement of batch generation and regeneration / modification from semi finished material to finished material.
• Provide hands on training to end user /core team, provide user manual document

SAP Development

Responsibilities:

• Taking care of daily issue related to SAP, SD.
• Mapping of MRP run for material and MPS run for finished materials.
• Mapping Make to order process for Confidential production with Variant Configuration.
• Variant configuration in material procurement and sales and production order.
• Mapping Repetitive manufacturing for make to stock scenario for commercial AC manufacturing.
• Confidential implementation to integrate shop floor and warehouse to sap.
• Semi finished material separate planning to minimize Confidential production tact time (Direct Production/collective order).
• Separate Confidential for design and production and automatic updating from design Confidential to manufacturing Confidential .
• Monthly and yearly costing execution, Month closing activity from production planning and costing side.
• Mapping LTP for activity rate and calculation, Maintain MRP, MPS, LTP related Master data and settings.
• Budgeting process execution, Calculate activity rate through LTP .

Confidential

SAP consultant

Responsibilities:

• Analysis current process in different plant and list out them, Based on listed process make document.
• Define Organizational Structure for the better production planning mapping and mapping material movement with other plant.
• Defining Role Based Organizational Structure(MRP Controllers, Production Schedulers, Planner Groups, Person Responsible for Work Centre, etc)
• Define Planning Strategies for MTO and MTS process, Mapping of Demand Management Process, Mapping of Material Requirement Planning.
• Configuration of Material Master, Confidential & Routing, Work Centre Mapping according plant production facilities.