SUMMARY

• Over ten years of IT experience and Functional Consultant in SAP R/3 with specialization in Plant Maintenance/Customer Service (PM/CS), Materials Management (MM), Quality Management, Project System and SAP DMS and backed by 7 years in Petrochemical maintenance experience.
• Experienced in shop floor in PP, PM in production process industry in Petro - chemical industries. Four Full life cycle implementation experience with business process analysis, gap analysis, blueprinting, design, configuration, customizing, testing and post-implementation support.
• Configuration skills in PM Master data, Maintenance Plans, Task List, Catalogs, Orders and P&ID mapping in SAP PM .
• Delivered business translation in SAP plant maintenance on Planned, Preventive, Predictive and Turn around maintenance.
• Managed the configuration of fleet maintenance on heavy machineries and configuring consumption.
• Lead the cross functional team in integration points MRO with PS,MM, FI and SD
• Legacy Migration experience to SAP PM/MM master data and process data.
• Good Understanding of Work Management and Device Management in ISU.
• Experienced in Failure Modes & Effects Analysis (FMEA), Root Cause Analysis (RCA).
• Experienced and defining business processes in SAP BPM workflow scenarios.
• Integrated with 3rd party ECM systems with SAP systems and data migration skills.
• Knowledgeable on ISU EAM-Device Management, Work Management with Customer Relationship and Billing.
• Experienced in designing and integrating ECM system with SAP Archivelink.
• Experienced in cross functional skills in WW,QM and in PP/PI
• Provided both configuration and production support on R/3 implementations in PM, MM/WM and PP.
• Knowledgeable on Fiori UI design, CSS, Javascript.
• Experienced pre go live cut over activities and post go live support, PM/SM business processes test plan and test Scripts.
• Experienced in chemical and pharmaceutical industries and experienced in FDA 21 CFR chapter 11 validated software environments.

TECHNICAL SKILLS

ERP: SAP R/3 PM/MM/PP/FI/SD,SAP-BPM

Languages: ABAP, Java, VBScripts, MS Project, MS Visio, MS office tools

Testing Tools: HPQC, Solution Manager

Materials Management: Master Data - Materials, Vendors, Pricing, Purchasing, Services, Types of purchasing (Subcontracting, Third-party, Consignment, etc.), Agreements, Contracts and Release Strategies, Pricing, MRP, Procure to Pay, CBP, RFQ, Source lists, Account Determination, Physical Inventory (IM and WM), Partner roles, split valuation.

Inventory Management: Configure and Customized Goods receipt, Goods issue, Movement types, Reservation, Transfer posting, Stock transfer, Invoice verification, Physical inventory, Return Orders, Inventory Control and management

PROFESSIONAL EXPERIENCE

Confidential, Houston, TX

SAP .0 PM/MM consultant

Responsibilities:

• Airport Maintenance compliance as per FAA requirement.
• Developing engineering authorization for aircraft maintenance
• Publication of Aircraft maintenance manuals(AMM), Aircraft wiring manuals (AWM) and Integrated Parts Catalog(IPC).
• Development application for Parts planning and maintenance planning.
• Development of maintenance operations, job card applications and archiving.
• Developing application for operation and parts effectivity for various aircraft types
• Creating application for AMM, AWM, IPC in compliance with newer version of S1000D standards.

Confidential, Mason, MI

SAP6.0 PM/MM consultant

Responsibilities:

• Conducted GAP analysis - as is and to be processes.
• Configured Master Data, Equipment, BOM and equipment serializations
• Mapped custom notification types and order types and extending to different company codes.
• Helped developed the refurbishment of parts for both internal and external processing
• Defined the process of split valuation of materials for refurbishment processes.
• Helped develop the maintenance plan consolidating with task list operation for similar operations.
• Participated in data conversion and data validity in pre go live environment.
• Supported post go live activities in training the personnel and maintenance planners.
• Worked with multiple teams for PM integration with MM/WM and FICO.
• Configuring Refurbishment orders and integration MM for material split valuation.
• Corrected design deviation to actual maintenance activities in system support.
• Documented the change management processes and fixed system issues.
• Configured Maintenance event builder and integrated with SAP PS for capital investment projects.
• Migrated using LSMW legacy data into SAP PM/MM master data and process data.
• Good Knowledge on SAP PS-Project networking and WBS
• Developed test script, test plans for PM business processes such as developing structures for PM Master data -technical objects, BOM, Time based and Performance based planning process, Creation of Task list, PM and Service Order Management and external service procurement.

Confidential, Lexington, KY

SAP 6.0 PM/CS.

Responsibilities:

• Conducted GAP analysis for continuous improvement and designed Enterprise level maintenance of Managed Print Services
• Configured PM Master Data-Floc., Equipment, BOM, Installation Base, equipment serialization and Install Base
• Configured Service Notification types and catalogs types for equipment and assembly maintenance.
• Experienced in Service Orders with return orders pre and post crediting scenarios.
• Created and maintained Maintenance Plan, Maintenance Application, Cycle Sets
• Configured master data for PM in user status, measuring point, Functional locations, Equipment Categories.
• Defined Settlement rule for PM Order and managed PM work order and confirmation and managed settlement process.
• Developed functional specification based business requirement in developing reports, workflow and interfaces (RICEFW).
• Worked with FI on integration points with maintenance work order settlement process in A/P processes.
• Integration Experience with Sales Order Processing and return order processes.
• Configured Service contracts and service agreements in managing Customer Assets
• Defined QM inspection plans and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions
• Defined defects code and code groups and catalogs and catalogs profile set up.
• Worked with ABAP team in SAP user exit enhancement in Floor Plan Manager, BADI, BAPI and DDIC elements.
• Configured WM master data storage section, storage bins, production staging areas.
• Configured storage type search, storage bin search, storage unit
• Defined put away strategies and picking strategies.
• Integrated with IM and WM with various movement types with various interface configuration.
• Configured STO and PO based GR processes.
• Configured batch management in Goods receipt and Goods issue integration with WM/IM, PP and SD and SLED for battery reprocessing.
• Configured automatic TO, TR and Confirmation.
• Configured in Storage Unit and Handling unit and hazardous material handling.
• Experience in development test script, tested for PM business processes such as developing structures for PM Master data -technical objects, BOM, Time based and Performance based planning process, Creation of Task list, PM and Service Order Management and external service procurement.
• Developed pre go live cut over activities and check points verification for cross functional - integration point.

Confidential, San Antonio, TX

SAP 6.0 PM/QM Design consultant

Responsibilities:

• Configured technical objects-Floc, Equipment, Measurement Documents in
• Configured investment orders and assigning cost elements to WBS.
• Configured order settlement for WBS elements and operations.
• Conducted GAP analysis and developed PM SAP application for preventive, corrective and break down maintenance
• Configured Notification types and catalogs types for equipment and assembly maintenance
• Maintained Maintenance Plan, Maintenance Application, Cycle Sets
• Configured master data for PM in user status, measuring point, Functional locations, Equipment Categories.
• Configuration of fleet objects-Forklifts and external customer services and service entry sheets.
• Developed Preventive Maintenance schedule on various equipment.
• Configured custom production order types for Deferred Maintenance, Immediate maintenance.
• Helped transition Master data from Maximo to SAP PM Data.
• Developed Requirement, Test plan, Test Scripts in HPQC.
• Tracking of issues and fixes with customization and transport
• Developed test plans and test scripts and guided user testing PM in phased cycles and UAT.
• Developed and test PM/MM business processes - (Procurement and Goods Receipt and Vendor Invoice Management) Master data, vendor records, purchasing info records, Purchase Order and Goods receipt/Service Order entry sheets and integration with QM modules.
• Reported show stoppers to business and convened meetings for business change for acceptable results.
• Configured Notification types and code groups, catalogs types for equipment and assembly maintenance for PM and QM.
• Provided RICEF Specification for custom BAPI development and BADI enhancement and user exits
• Process Notification based on standard workflow scenarios.
• Configured Equipment Calibration orders linked to inspection lot generation, results recording and usage decisions with automatic update of equipment status and measuring documents.
• Helped in development of browser application, screen wireframe definition using webdynpro component.
• Worked with FI on integration points with work order settlement process in A/P processes.
• Trained end users technicians and maintenance supervisors in using Plant Maintenance module.

Confidential, Waukegan, IL

SAP 6.0 PM/CS/DMS Architect

Responsibilities:

• Configured Enterprise structure in PM in various location in production units.
• Configuration of Integration of Customer Service/Service Management with SD
• Customer master data set up for service management, service contracts and service notification configuration.
• Sales and Distribution service contractual management, material supply and billing and accounts receivable processes.
• Configured service agreements and service contracts based on warranty agreements.
• Configured call log, notification and services orders in customization.
• Design and developed the service orders for managed print services.
• Configured serviceable parts for all Goods movements like Goods Receipts, Goods Issues, Reservations, GR for blocked stock, Goods returns etc.,
• Created and configured classes and characteristics for batch service agreement creation.
• Worked on the archiving of Purchase requisitions, Purchase orders, Material documents and Invoice documents.
• Worked on a creating a Report in PM to list the various details of the equipment and functional location that are being dispatched on a particular day. Functional specification is being developed and once the developments were done according to requirements functionally tested and handled to client.
• Worked with FI on integration points and Service agreement invoice management in A/R processes.
• Worked as PM/CS Functional Consultant as part of Cut - Over planning, Go- Live, Stabilization team & Production Support.
• Defined Settlement rule for PM Order and managed PM work order and confirmation and managed settlement process.
• Sales Order entry/Services order entry processes and AR invoice processing through workflow management and integration with Biller Direct.
• Designed and developed Third party Enterprise Content Management system with SAP using archivelink for all outgoing and incoming ERP Documents with OpenText VIM (formerly IXOS), AR Invoices (archiving 15000 to 20000 Invoices/day), SAP Journal Entry, Project system supporting documents, PO/PM Order archiving upon print out. Vistex Rebate management Documents, FSCM Dispute management documents.
• Migrated the OpenText VIM/Documentum archiving process to Brainware vendor invoice management and implemented ECM/SAP Sales Order entry processes in Brainware after acquisition by Confidential .
• Presented SAP data archiving using third party ECM system to executive level.
• Developed Preventive Maintenance schedule on various equipment.
• Worked with FI on integration points with work order settlement process in A/P processes.
• Worked on Floor Plan Manager in designing the WebDynpro screens for enterprise portal.
• Trained end users in using Plant maintenance module.

Confidential, Decatur, AL

PM/MM consultant

Responsibilities:

• Configured enterprise structure for Plant Maintenance
• Configured the Structure for the plant Locations with the standard Hierarchy in Global.
• Defined technical objects, technical Object types and Object Info keys for Floc, Equipment and Materials.
• Configured work center categories, standard value category, employee responsible for Plant Maintenance
• Defined Maintenance Plan field selection, list editing and plan categories
• Defined Installation at Functional Location.
• Configured Equipment Calibration orders linked to inspection lot generation, results recording and usage decisions with automatic update of equipment status and measuring documents.
• Defined follow up procedure and maintained catalogs for usage decision.
• Configured Notification type for activity reports
• Developed testing plan for maintenance orders, maintenance plan, notification and task lists.

Confidential

SAP5.0 PM consultant

Responsibilities:

• Full life cycle implementation of SAP Plant Maintenance module using ASAP methodology - project preparation, business blueprint, realization, final preparation, go live and post implementation support
• Designed and customized the system for PM processes - Breakdown maintenance, Planned maintenance and Preventive Maintenance
• Created hierarchy levels using structure indicator for functional locations to represent operational structures according to company’s functionality and created different views for it using alternative labeling system
• Configured and created PM Master Data - Functional Locations, Equipment including PRTs, Materials and Material BOMs and Work Centers, and maintained authorizations for those data elements.
• Created General Maintenance Task Lists for inspection, maintenance and repair processes of equipment and used these task lists for Preventive Maintenance instead of creating Equipment Task Lists
• Preventive Maintenance - Performed necessary configuration for creating time-based and performance-based maintenance plans, scheduled maintenance plans for defined cycles to generate maintenance calls and processing of maintenance calls.
• Configured and created external service orders for all the service notifications.
• Created User status for maintenance and service orders so that the maintenance planners would know that the forwarded order has been viewed by the recipient thus providing smooth transition for order processing
• Configured Completion Confirmation of Maintenance and Service Order processing - defined control parameters, set up screen templates and field selection
• Performed data migration from Maximo Legacy system to SAP Plant Maintenance tables using Legacy System Migration Workbench (LSMW)
• Created purchase order in MM, received goods and performed the post goods movement for order processing for testing purpose
• Defined QM inspection plans for equipment in PM and test generation of calibration orders with inspection lots, results recording of inspection characteristics and usage decisions
• Created formulae in Inspection Plan and automatic valuation of Results Recording
• Created test scenarios, performed Unit testing and Integration testing and involved during String testing and Archive testing.

Confidential

SAP PM/MM Consultant

Responsibilities:

• Analyzed Client Requirements and created business blue print Design using ASAP.
• Performed Fit/gap analysis and suggested developments in SAP.
• Created design templates for user training. Involved in pre and post go live implementation user training and performed unit and integration testing for the implementation.
• Measurement documents were used to evaluate equipment by using measuring points and counters.
• Customized orders with service specifications and service sheet entry using service masters.
• Configured calibration order process for test equipment.
• Developed specifications for shop floor papers, custom reporting and enhancements using user exits.
• Configured custom order types and control key parameters for external processing.
• Configured configurable task list and maintenance packages and cycle sets.
• Configured and verified master data prepare prototype for business user for PR, RFQ/Quotation, Contracts, GR/GI and invoice verification.
• Configured the Integration of MM module with FICO by defining the material valuation class, Valuation grouping code, Account assignment category and the GL accounts associated with the various movement types.
• Configured release procedures for Purchase requisitions and Purchase Orders by interaction with the workflow consultants.
• Configured Inventory Management of goods at the points of receipt and issue for all stock categories and special stocks viz. consignment, third-party, sub-contracting and various stock-transport orders.
• Configured Pricing procedure with Condition types.
• Worked with the ABAP team for the data conversion of purchasing and plant maintenance master data from the legacy system using LSMW.
• Documented divisional specific scenarios in the procure to pay process using Info Pak.
• Assisted in setting up material and data for End User training sessions.

Confidential

SAP R/34.6C PM/MM Consultant

Responsibilities:

• Involved in configuration, testing and implementation of SAP MM/PM module using SAP Reference IMG.
• Configured and created functional locations, equipment BOM, functional location BOM.
• Performed configuration and creation for maintenance plans, maintenance orders and work order scheduling.
• Configured maintenance tasks, maintenance order type dependent parameters.
• Configured and created safety, work permits and assigned to PM work orders
• Configured new material types and created several valuation classes and account category references.
• Configured price determination schema - defined condition types with the access sequences, calculation schemas, condition tables, maintained condition records and Account determination procedure.
• Carried out split valuation of materials based on valuation category, local and imported as the valuation types.
• Configured requisitions to automatic purchase orders that have been assigned to sources in the purchasing.
• Prepared functional specification for data conversions from legacy system to SAP
• Worked with the ABAP team for the data conversion of material master, vendor master, purchase info record, open purchase orders, confirmed shipments and goods in transit using LSMW.
• Conducted training for new users, End users and Super users.

Confidential

Maintenance Coordinator

Responsibilities:

• This equipment information system maintains complete details like technical spec.
• Supplier and payment details for various imported and indigenous equipment Status
• Generated predictive maintenance schedule, purchase orders, dispatch, receipt and installation details, payment details and warranty details can be viewed and updated.
• Necessary back end procedures and triggers were in-built into the system.
• Planned maintenance activities on rotating equipment like Rotary dryers, Calcination Rotary Dryers, Ball Mills, Centrifugal compressors, Vacuum filters, Reciprocating compressors, pumps
• Various types of storage tanks, silos, settlers.
• Planned maintenance activities for electrical equipment and instrumentation equipment.