SUMMARY

• 7+ years of Functional experience in Manufacturing, Automotive and Process Industries in design, development, planning and implementation and support.
• Implemented 2 full - life cycles, experienced in implementing Best Practices, Global Design Blueprint, Realization and upgrade on large SAP projects, gathering business requirements, GAP Analysis, Configuration, Data migration, Integration testing, Cut-off strategy, Go-live and Post go-live phase and production support.
• Worked in Discrete, Repetitive Manufacturing environments and Process Industries.
• ASAP Methodology: Blue Print validation, SAP-business process mapping, gap analysis, configuration, prototyping, testing, training, documentation, and post go-live and support.
• Experience in creating Functional Specification Documents, and BPP Cut-Over Plans, and Training Manuals for Users.
• Expert in providing solutions using Standard and Custom Transactions and Reports based on user requirements.
• Data Migration from Legacy system to SAP for upgrade / new implementation / integration, import of data from any other external system to SAP using LSMW.
• Giving functional spec to teh ABAP consultants, debugging, creation of break points, watch points.
• Ability to solve teh issues regarding enhancements and web dynpro issues.
• Strong problem solving, analytical skills, excellent attention to details, Communicate TEMPeffectively with all levels of teh organization and ability to make balanced independent decision.

TECHNICAL SKILLS

ERP: SAP – R/3 version 4.7 (Enterprise version), ECC 6.0.

Specialization: SAP R/3 modules PP/QM/MM, PP-PI.

Operating Systems: Windows Vista/XP/7.

Management Tools: MS Project, MS Access, MS Word/Office/Excel/PowerPoint.

SAP related tools: SAP RWD and HPQC.

PROFESSIONAL EXPERIENCE

Confidential

Environment: SAP ECC 6.0

Responsibilities:

• Support of PP-PI, PM and QM modules and working with manufacturing to enhance processes to leverage SAP standard functionality.
• Configured Scheduling parameters in process order.
• Worked on PI-PCS interface system and SAP ODA system.
• Focus on PP-PI
• Resources (General data, Assigning Cost Center, Assigning a Person, Capacity, Hierarchy, Reporting).
• Master recipes (Creating, Maintaining, Operations, Phases, allocation of materials).
• Bill of Materials (Defining BOM Item data, Item categories, Assigning Object Types).
• Configured production version for master data.
• Planned Orders (Single or Collective conversion to Production Order, Purchase Requisition).
• MRP Checks (MRP list, Current Stock/ Requirements list, Planning Situation & Result, Order Report).
• Process Orders (Creating with or without Ref. to a Material, Allocating and changing Components).
• Configured scheduling and dates planning in process order.
• Process management- Defining Characteristics for Process Messages and categories for process messages.
• Worked on sending of PI sheets in Xsteps through SAP ODA to process control system.
• Configuring teh process message destinations to teh SAP users, external functions and ABAP tables.
• Creation of messages manually and automatically and updating teh characteristic values.
• Worked on confirmation of production order for single operation and process order.
• Worked on WIP, Variances and creation of settlement profile, settlement strategy and settlement rule for period end closing process.
• Focus on PM
• Responsible for configuration, testing and production support of SAP Plant Maintenance.
• Performed configuration for capacity requirements planning in Plant Maintenance in teh view of detail work scheduling for individual maintenance work centers
• Involved in teh analyzing teh structure of teh location for teh plant.
• Modified teh existing Locations, Equipment, Task list, Maintenance Plan etc.,
• Breakdown Maintenance – Performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement
• Preventive Maintenance – Created strategy based maintenance plans and multiple counter plans for various equipments within teh plant to ensure optimal functionality
• Refurbishment Processing – Implemented refurbishment processing for faulty equipments and materials and repairable spares within teh plant and maintained Settlement profile for refurbishment order types
• Focus on Quality Management
• Responsible for solving Incident Tickets, creating Change Request Forms, if any and documenting them in Solution Manager.
• In QM, worked in teh Incident tickets raised in teh Interface designed for exchanging between SAP QM and an External System (Global Laboratory Information Management System).
• Responsible for teh total QM development activities and enhancements.

Confidential

Environment: SAP ECC 6.0

Responsibilities:

• SAP PM/QM Consultant in an SAP Implementation Project.
• Support of PM and QM modules and working with manufacturing to enhance processes to leverage SAP standard functionality.
• Worked on capacity planning, leveling of capacities for production order.
• Worked with Fi/CO consultants on configuring costing variant, settlement profile.
• Design and implement enhancements where necessary.
• Responsible for Full Cycle Implementation of PP/PM module.
• Involved in building structure indicator for functional locations to represent operational structures according to company’s functionality for global roll out.
• Configured settlement profile, settlement rule and settlement strategy for period end closing process Configured confirmation parameters for orders, confirmation is done using time ticket/time event.
• Capacity planning created load projection reports and leveling of capacities and reporting them in both tabular form and graphical form.
• Determined teh gaps during blue print and worked on RICEFW object list given by business related to SAP PP module.
• Developed test scenarios in Demand Management; PIRs for different requirement types and planning horizon
• Configured Technical Objects which include Serialized Equipment, Functional Locations, Material BOM and Equipment BOM. In Order processing configured Notifications, Orders, Catalog profiles, Costing, Order Settlement.
• Developed Maintenance strategies, General maintenance task lists, Maintenance plans and scheduled using deadline monitoring. Created User status for work orders to provide restrictions of transactions based on status to reduce user error.
• Configured Code groups, Catalog profiles, Characteristics, Measuring points, and Counters.
• Set up Serialized equipment process for tracking high frequency usage parts within plant and to external vendors (using sub-contract purchase orders) and configured User status.
• Created Master data templates for gathering teh required data from teh legacy system and assisted in uploading teh data into teh SAP system.
• Uploaded BOMs of equipment and functional locations, and created serial number profiles for equipment.
• Implemented ABC indicator to classify teh importance of technical objects within teh production areas of teh plant.
• Created General Maintenance Task Lists for inspection, maintenance and repair processes of equipments and used these task lists for Preventive Maintenance instead of creating Equipment Task Lists.
• Created Object link between equipments and defined an Object network to see teh connection between equipments and to recognize possible causes when analyzing malfunctions.
• Configured for creating time-based and performance-based maintenance plans for preventive maintenance, scheduled maintenance plans for defined cycles to generate maintenance calls and processing of maintenance calls.
• Configured Completion confirmation of Maintenance and Service Order processing - defined control parameters set up screen templates and field selection.
• Developed Refurbishment order process.
• Developed External service order process with Service sheet entry.
• Configured QM module for equipment calibration orders that were linked to inspection lot generation, results recording and usage decisions with automatic update of equipment status and measuring documents.
• Determined necessity of additional reports and developed functional specifications for technical consultants for enhancements using user exits and modified work order print-outs.
• Coordinated preparation of business process procedures and created configuration documentation for knowledge transfer.
• Was part of teh PP implementation team in which, was responsible for configuring Material Master Data, Resource and BOM.
• Defined task list selection, scheduling parameters for Planned orders in capacity requirements planning.
• Conducted Knowledge Transfer Sessions across teh company for Super Users and End Users

Confidential

Environment: SAP ECC 6.0

Responsibilities:

• Documented teh whole configuration difference between Dairy plant and Chemical plants with respect to Plant Maintenance.
• Defined and configured Batch Management in process orders.
• Creation characteristics, class and assigning values in characteristics.
• Responsible for creating process order types and processing of process orders.
• Performed Integration testing in ECC 6.0 in Plant Maintenance with teh business people and resolved several issues related to security
• Modified and updated teh user exit that checks for different validations during maintenance order technical completion as per teh dairy business requirements and did teh documentation for teh same
• Worked on defining Characteristics for Process Messages and categories for process messages.
• Sending of PI sheets in Xsteps through SAP ODA to process control system.
• Configuring teh process message destinations to teh SAP users, external functions and ABAP tables.
• Configured and executed teh shop floor activities including Collective/individual conversion of planned orders to Purchase requisitions/Process orders and Number ranges for Process orders
• Did teh whole catalog conversion for catalogs related to Plant Maintenance to improve teh efficiency of history of notifications
• Analyzed teh business requirement in Quality Management for batch where used list report and wrote functional specification to implement teh user exit which includes additional fields from Batch master to teh batch where used list report
• Created CTS in Lotus Notes to mark teh implementation changes and also to keep track of its movement from one landscape to teh other
• Analyzed several OSS notes related to Plant Maintenance from teh upgrade perspective
• Gave end user training for teh different level of users on Assemblies and its advantages with respect to other master data in Plant Maintenance.

Confidential

Environment: SAP ECC 6.0

Responsibilities:

• SAP PP/PM/QM Consultant in an End to End SAP Implementation Project.
• Responsible to Implement SAP PP, PM and QM for teh Company.
• Responsible for Full Cycle Implementation of PP, PM QM module.
• Responsible for PM module configuration – Technical Objects (Serialized and Non-Serialized equipment, Functional locations, Material BOM, Equipment BOM), Order processing (Notifications, Orders, Catalog profiles, Costing, Order settlement), Preventive Maintenance (Task lists, Maintenance items, Maintenance plans, Scheduling).
• PP functionality and objects including Planned Independent Requirements, Planned Orders, Planning Table (Graphical and Tabular), MRP, SOP, and Demand Management for discrete manufacturing.
• Master Data Configuration – Material MRP, Work Scheduling and General Plant views, WorkCentre’s, Routing, Bill of Materials (BOM), and Production Versions.
• Configured various planning strategies like MTS and MTO for In-house production of materials.
• Defined plant parameters in MRP like MRP controller, MRP groups, MRP types, Special procurement, planning calendar, planning horizon, safety stock availability, range of coverage availability profile, procurement proposal.
• Worked with key users to develop all Maintenance Task lists for Equipment, Functional locations and General Task lists and planned and scheduled them accordingly.
• Customized orders with service specifications and service sheet entry using service masters.
• Measurement documents were used to evaluate equipment by using measuring points and counters.
• Worked with FI/CO, SD, PS and MM groups to resolve integration issues with Plant Maintenance.
• Developed specifications for custom reporting and enhancements using user exits.
• Prepared end user training materials and provided training to maintenance technicians, engineers and supervisors and offered post implementation support.
• Customized new Purchase order types, Material types, and Valuation classes and purchasing groups.
• Worked with Vendor master, Scheduling agreement, Purchase info record and Source list for module integration.
• Interacted with Technical consultants for data migration using LSMW and report development activities.
• Carried out configuration unit testing, scenario unit testing and integration testing.
• Trained super users and assisted them in preparation of test scripts.
• Worked with teh super users in ensuring successful UAT.
• Transferred knowledge to super users and support consultants.

Confidential

Environment: SAP R/3 4.7 to ECC 6.0

Responsibilities:

• Responsible for configuration, testing and production support of SAP Plant Maintenance and Quality Management modules.
• Performed configuration for capacity requirements planning in Plant Maintenance in teh view of detail work scheduling for individual maintenance work center.
• Configured material master, BOM, Production lines, routings and production versions for master data.
• Configured REM profile for repetitive manufacturing and assigned in material master.
• Created and solved issues on edit costing run and primary cost component split.
• Confirmation of goods is done using back flushing.
• Breakdown Maintenance – performed configuration for processing malfunction report, maintenance request and activity reports in Maintenance Notification and configured Maintenance Order processes from creation to settlement.
• Defined shop papers, forms and output programs for TEMPeffective processing of maintenance and service orders.
• Preventive Maintenance – created strategy based maintenance plans and multiple counter plans for various equipments within teh plant to ensure optimal functionality.
• Refurbishment Processing – implemented refurbishment processing for faulty equipments and materials and repairable spares within teh plant and maintained settlement profile for refurbishment order types.
• Performed configuration of Quality Inspection process - Inspection lot creation, Results recording, Defects recording and Inspection lot completion for Goods receipt, In-process and Inspections for returns from teh customer.
• Activity allocation, QM costing and settlement of QM order for appraisal costs for both order types (long term and short term cost collector).
• Created functional design specification for RICEF objects to show cost order reports in PM and to extract necessary data for graphical report generation using ruby reporting tool.
• Performed Unit testing and Integration testing, and set up teh test data, test scenarios and test scripts for expected results.
• Created documentation for end users, conducted Plant Maintenance and Quality Management training and provided post implementation support.

Confidential

Environment: SAP R/3 4.7

Responsibilities

• Responsible to Implement SAP PP, PM and QM for teh Company.
• Responsible for Data Migration and Cut-Over activities during Go-Live.
• Conducted teh VC Workshops to understand teh VC Requirements and teh applicability of Material Variants to teh Tennant semiconductor used Configurable Machines.
• Implemented teh Sales Planning and Forecasting for teh Material Variants using SOP
• Involved in design and development of new Variant Configuration functionality for type matching material variants in sales order processing and introduced teh Material Variant Concept to teh Existing VC Business of Tennant.
• Quality Planning for Material Variant and Quality Inspection Process for Material Variant for Configurable Machines of Japan and Australia.
• Automatic Inspection lot creation Process implemented for teh Material Variants
• Configured Assembly Processing to teh Configurable Business for Japan and Australia.
• Presented to teh Tennant Process Management, High Level Solution Design for teh Planning and Execution of Configurable Machines using Material Variants.
• Configured teh SAP System and made teh necessary changes to reflect teh New Process for teh semiconductors used Configurable Machines Process.
• Developed Bill of Materials and Routings for 18 Models of Tennant stackable Machines utilizing teh semiconductors and automated teh Process.
• Developed new characteristics, classes, Configuration profile using SAP Classification and Variant Configurations.
• Configuration Documentation on Material Variants, Configuration Document on Split Valuation, Process Document of Planning and Execution of Configurable Machines, Configuration Document on Serial Number Management.
• Maintenance Task Lists for inspection, maintenance and repair processes of equipment’s and used these task lists for Preventive Maintenance instead of creating Equipment Task Lists.
• Preventive Maintenance - Configured for creating Time-based and Performance-based maintenance plans, Scheduled maintenance plans for defined cycles to generate maintenance calls and processing of maintenance calls.
• Assembly Processing Documentation for teh Business, Process Automation Documentation for teh Business. Training and knowledge Transfer Documentation to teh Business.

Confidential

Environment: SAP ECC 6.0

Responsibilities:

• Started my first project as a Trainee in Mechanical Engineering. Along with teh engineering, was introduced in SAP PP module and ASAP methodology for project implementation.
• Assisted in configuring Material Master for raw materials, semi-finished materials and finished materials.
• Worked in configuring Forecasting, Sales and Operation Planning (SOP) with Flexible Planning, Demand Management (DM) and generated Planned Independent Requirements (PIR).
• Helped in configuring MRP, Work scheduling, BOM, Work Center and Routings.
• Setup teh planning strategies, Control keys, Availability check, consumption modes and Goods Movement.
• Worked on MRP and Stock/Requirement list, Planned Order and Production Orders.
• Worked with end users during testing phase and support phase.