SUMMARY

• 11 years of experience in SAP MM, PM and PP modules in Implementation projects, Support projects, Rollout projects and Upgradation projects.
• Experienced SAP MM. PP, PM Consultant wif over 11 years of IT and Industry experience, which includes over 10 years in SAP MM, PM & PP Modules wif integration expertise on SD, FI/CO, PS.
• Customization of Master data for material master, vendor master, purchase info records, material types, purchase value key, number range for info record.
• Customization of transaction data for purchase request, request for quotation, purchase order, contracts.
• Customization of purchase request, request for Quotation, Purchase Orders, Contracts for document type, number range.
• Customization of Purchase order for release procedure wif classification wif respect to purchase request, purchase order, contracts, schedule agreements, and request for quotations.
• Customization for pricing procedure for purchase order by creating pricing procedure, vendor schema group.
• Customization for Split valuation by defining valuation category, valuation type.
• Customization for automatic account determination by creating material types, account category reference. Also created valuation classes, and grouping together valuation areas.
• Inventory management techniques for Stock transfer, Stock transport, Consignment cycle, Sub - contracting cycle, Pipeline cycle, Returnable transport packaging, Third party services
• Carried out customization for MRP areas, lot sizes, MRP types, MRP group
• Carried out Credit memo, debit memo, Goods receipt based Invoice receipt, Purchase order based invoice receipt
• Customization for define attributes of system messages. Maintained default values for tax codes.
• Configured posting of unplanned delivery cost, vendor specific tolerances, invoice blocking for stochastic blocking
• Configuring the SAP (PM) as per requirements of the To-Be Processes. Areas covered include corrective maintenance, breakdown maintenance, preventive maintenance, refurbishment of repairable spares and external services. Prepared Test Plans using Quality Centre.
• Understanding business process and preparing Maintenance Plans (Time based and Performance based).
• Master data maintenance - Equipment Master, Functional Locations and Work Centers.
• Mapping the business process for Work Clearance Management and Work Order Settlement.
• Preparing the Confidential plan, business blue print and validation of the same.
• Conducting various tests like UAST (User Acceptance Simulation Test), BST (Business Simulation Test) and Security Test.
• Resolving issues in Service Order Processing, Contracts and Warranty Management.
• MRP - Maintaining the MRP parameters for specific Plant in customization; carrying out planning run based of requirement and analysis of MRP through MRP List, Stock requirement list, etc.
• Configuring MRP, BOM, Production Orders, Planned Orders, Shop Floor Controls, Work Centre and Routing.
• Identifying scope for Planning, implementing & monitoring of technological changes to enhance productivity.
• Identifying scope for Modifications in equipment’s, process flow, working practices, consumables, power, etc. for controlling & reducing conversion cost per unit produced.
• Understanding business process studied and analyzed the workflow to design solutions.
• Conducting the gap analysis, assessed the scope of studies & suggested the solutions through ERP.
• SAP (PM Module) for maintaining Master Data of: Equipment Master, Functional Locations and Work Centers.
• Material Master (MRP Type, Procurement Type, Schedule Margin Key, Planning Strategy, Availability Check, Lot Size) and BOM.
• Work Centre (Standard Value Key, Control Key, Capacity, Scheduling and Work Centre Formulas)
• Routing (Group Counters, Sequences, PRT and Control Key).
• Worked on MTS (Make-to-Stock), MTO (Make-to-Order), Make-to-Order for Configurable Material, Stock Requirement/ MRP Lists, variant configuration, super BOMs, phantom items.
• Expertise in gathering requirements from end users and transforming the requirements into functional documents in RICEF components.
• Integrated PP, PP-PI wif MM in goods movement, back flushing, automatic goods receipt, STO process, reservations, production order, planning, purchase requisition, MRP process, sub-contracting, external operations, and operational outsourcing.
• Configured and evaluated the cost centers, mapping wif work centers, carried out product costing for different materials including semi-finished, finished, co-products etc.
• Expertise in batch management, batch classification and back flush to issue materials.
• Worked in discrete manufacturing, production process industry (PP-PI) and repetitive manufacturing environment.
• Configurable Materials KMAT wif Super BOM and Routing, Variant Class, Characteristics, Characteristics Values. Assigned Object Dependencies, Preconditions, Actions, Selection Conditions, Constraints and Procedure to Configurable Profile.
• Configuration of PP-MRP processes, production orders, process orders, repetitive manufacturing, classification, batch management, capacity planning, demand management.
• Expertise in setting up PP master data, MRP, BOMs, routings, work centers/ resources, planned order management, planning and optimization.
• Expertise in configuration of process industry solutions, handling recipe management, resources, resource networks, order type configurations, recipe management, designing PI sheets.
• Extensive experience in using User Exit, User Training, Documentation, Go live, post implementation support mainly in PP including customization/configuration and Enhancement development. Generated SAP query reports and performed Data Migration using BDC and LSMW Procedure.
• Experience of all the phases of the full life cycle Confidential implementation, gathering business requirement, business blue printing, realization, unit testing, integration testing, Go - Live preparation and Post Production support.

PROFESSIONAL EXPERIENCE

Confidential

SAP MM Consultant

Responsibilities:

• Configured Purchasing documents such as Requisitions, Purchase Order Optimization processes, Inventory Management, MRP, Vendor Master, Material Master, Invoice Verification and providing SAP MM functionality knowledge sharing to end users.
• Analyzed Client purchasing methodology to optimize processes wifin SAP R/3 by configuring Automatic PO generation, updating PIR from purchasing documents such as PO and Outline Agreements, maintaining Source List requirement at Plant level, and defining Processing Time for PR, PO and GR.
• In IM, configured GR so postings were made to appropriate Stock Status such as Unrestricted-Use, Quality Inspection, and Blocked Stock or GR Blocked Stocked. Did Inter-warehouse transfers, involving Storage Location to Storage Location Transfer. Carried out Reservations and Goods Issue
• Entered invoices, modified cash discount terms and tax information. Packed, posted, released and occasionally blocked invoices.
• Defined and configured Inventory Sampling Profile procedures and creation of Physical Inventory document for Continuous, Periodic and Cycle Inventory procedures.
• Defined Plants, and maintained Storage Locations for each Plant.

SAP R/3 MM functional Consultant

Confidential

Responsibilities:

• Defining number ranges for various documents like Purchase Order, Purchase Requisition etc.
• Configured new Material Types as per requirements of client and created several Valuation Classes and Account Category References. Linked Material Types to Valuation Classes via ACR.
• Customized Invoice Verification wif Vendor-wise tolerance limits as per the business requirements.
• Customized Physical Inventory documents and posting the difference quantity for carrying out physical inventory.
• Enhanced standard Purchase Order form to include Ship-to-Address by line-item, override Bill-to-Address and include Invoicing details like Invoice date and the amount using.
• Maintained Source List requirement at Plant level.
• Defined attributes of Material Types and activated assigned material Views for the departments.
• Created Purchasing Groups as per Confidential specifications.
• Worked wif FICO team in grouping Valuation Areas into Valuation Grouping Code.
• Creation of serial number profile for the definition of attributes of serial numbers.
• Maintained Plant settings in IM for goods movements wif respect to automatic SLOC creation, DCI default setting, Missing Part default setting, configurations related to Reservation involving setting for Movement Allowed indicator, Days Movement Allowed, and Retention Period, and Negative Stock types allowed at Plant.

Confidential

SAP PP-PI Consultant

Responsibilities:

• dis Confidential was highly integrated in nature and requires knowledge of several modules and integration understanding in order to make a contribution.
• Planning issues includes both Make-to-Order and Make-to-Stock strategies.
• PP sub-modules implemented:Sales & Operation Planning, Demand Management, MRP, Production Orders, Capacity Planning, Product Costing and Sub-Contracting.
• Analysis and configuration of PP Master Data including Material Master, Work Centers, BOM, Routing and CAPP due to the engineering nature of the organization the Confidential had strong emphasis on PP Master Data creation procedures and interface wif a PDM product. Responsible for the Business Process Mapping, Configuration in PP and PP-PI modules. Implemented all functionality of Variant Configuration related to Production Planning, Purchasing, Sales & distribution, Costing & Pricing MTO, MTS & ETO scenarios.
• Material master setup related to PP, Super Bill of Materials/ BOM & Super Routing/ routing.
• SAP MRP, scheduling and Capacity Requirement Planning & capacity leveling.
• Production order execution. Data migration using LSMW.
• Well versed wif cut over strategies & After Go-Live support.
• Migration of variant configuration from development system to production system using ALE.

Confidential

SAP PM Consultant

Responsibilities:

• Business Process Reengineering.
• Understand the existing business Processes of the Client (AS - IS)
• Preparation of GAP report based onbest practice (GAP report)
• Preparation of next Step report (next Step report)
• Analyzing the Business process and Customer requirements for SAP PM
• Preparationand presentation Business Blue print document for SAP PM (BBP PM)
• Identification of Master Data & preparation of the Master data format (KDS)
• Configuration based on theBusiness Blue print (BBP)
• Maintenance Scenarios - Equipment phase In, Breakdown, Preventive, General maintenance, Maintenance estimation, Calibration, Vender maintenance (AMC), Equipment phase out
• ExternalService and materialprocurement
• Stringent control of Maintenance Cyclethrough UserStatus
• Serialization of Equipment Preparation of Master data Templates
• Roles and authorization Preparation of Unit and Integration TestScripts
• Wrote detailed functional specifications for custom functionality in SAP PM involving Application development, Enhancements, Workflow and testingSignificant developments / enhancements, warranty / AMC report, Auto creation of Notification basedon measuring point reading, Order release check, Notification / Order Compliance report. etc.
• Unit, Integration and Testing forvarious developments
• Acquired experience in working for different modules such as SAP PP, SAP PM, SAP MM etc.
• Provided training to the end users and ensured they are comfortable working on the SAP software
• Conducted preliminary technical research in identifying the cause of inefficiencies in SAP software and business systems
• Kept track on the improved versions of SAP that are launched in market over a period of time
• Liaised wif the business systems administrator from time to time