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Sap Functional Consultant Resume

SUMMARY:

  • Over 15 years of thorough SAP experience as a versatile, results - focused SAP Functional Consultant with excellent experience in multiple end-to-end implementations
  • Analytical, detail-oriented problem solver capable of identifying and seizing opportunities to simplify processes, maximize profitability, and improve internal and external customer satisfaction
  • Hands on knowledge on database tools NoSQL & SQL DBA.
  • A tireless work ethic and excellent consulting skills demonstrated through successful, cross-functional leadership, and knowledge in SCM arena
  • Possess very good soft skills with experience in grooming healthy day-to-day client relationships
  • An organized professional with immensely strong leadership capabilities well augmented by excellent project management and communication skills

EXPERIENCE:

Confidential

SAP Functional Consultant

Responsibilities:

  • Working as Global team lead for SAP PP/QM/PM modules for Confidential
  • Working on providing the solutions, managing SLAs in every aspect of PP/QM and PM.
  • Coordinating with offshore team of 15 members and providing support / technical help to them.
  • Oversee the rollouts / enhancements / AMS team in leadership cum architect role.

Confidential, Mountain View CA

Offshore project manager - Solution Architect

Responsibilities:

  • Responsible for overall delivery management and status reporting as per the agreed SLAs.
  • Managed the project succesfully with at least 3 Go Lives (for new projects that includes Hanger Implementation, CRM Go Live, Trunk Stock Implementation and FedEx integration project.
  • This project has three tracks AMS, Enhancement and New projects.
  • Manage the overall project
  • Prepare the project plan for AMS
  • Ensuring that the all production support happens smoothly
  • Implemented truck stock project using the stock transport orders functionality wherein sales representatives got facilitated to improve planning accuracy and the replenishment of stock.
  • Implemented assembly processing with characteristic planning strategy for the configure to order scenario
  • Worked on the modelling part of the variant configuration for newly introduced products after go live
  • Implemented the rework production orders / created new production order types.
  • Participated in forecast accuracy workshop and brainstormed the ideas on how the forecasting would improve the planning scenarios in configure to order scenario.

Confidential, Holland, MI

SAP PP/ QM and Integration Team Lead

Responsibilities:

  • Prepared global business blueprint for Production Planning and Quality Management
  • Prepared the gap analysis and suggesting the SAP workarounds to meet the business process requirements
  • Configured Repetitive Manufacturing for floor division (Make-to-Stock) of the client, and Configured Repetitive Manufacturing profiles
  • Implemented material staging to stage the components for the production
  • Implemented trigger replenishment strategies such as pick parts and release parts
  • Implemented in-process quality inspection for the semi-finished and finished parts
  • Implemented back-flushing processes
  • Mapping the Discrete Manufacturing processes for other divisions such as seating, walls, floors, desks, and Big tables; in Make-to-Order environment with multi-level Variant Configuration
  • Configured the various production order types to suit the meets of the manufacturing and costing
  • Implemented scrap and rework process at the time of conformation of production orders and also mapping the Quality Notification functionality
  • Implemented trigger points for the planned rework at some work stations in desks
  • Implemented external processing process of SAP for plating of components
  • Implemented subcontracting process wherein raw materials are provided to vendor free of charge
  • Implemented external processing with subcontracting, where the service is performed and also the raw materials needed to perform the service are provided to vendor free of charge
  • Configured the availability check for the production orders at the time of the creation and release of production orders taking into consideration the replenishment lead-time
  • Implemented in-process testing for the semi-finished and finished products for production orders
  • Implemented statistical quality control for the master inspection characteristics
  • Configured inter-company and intra-company stock transport orders
  • Configured the replenishment strategies of SAP Kanban for semi-finished and raw materials
  • Implemented classic Kanban as well as event-driven Kanban
  • Demonstrating container-based strategies and automatic Kanban calculation
  • Configured plant parameters for MRP
  • Implemented forecast-based planning for the components
  • Implemented auto reorder point planning in which the reorder point and safety stock is calculated based on the past consumption data
  • Implemented various planning strategies such as planning with final assembly, planning at assembly-level, and planning at phantom assembly in MTS environment
  • Implemented characteristic-based planning based on the usage probability for Variant-Configured products
  • Configured and Implemented the processes around the quality inspection of raw/ semi-finished/ finished materials
  • Configured the quality notifications for the raw materials that are returned to vendor, due to problems in production processing
  • Working with CIF Integration team of SCM
  • Working with Detailed Scheduling team to manage the finite capacity planning
  • Demonstrating excellent understanding of the product modeling, object dependencies (selection, preconditions, procedures, and actions), classes, characteristics, configuration profile, variant tables, material variants, and variant conditions

Confidential

SAP QM Consultant

Responsibilities:

  • Prepared global business blueprint for Quality Management for the client’s Paper Division
  • Prepared the gap analysis and suggested the SAP workarounds
  • Configured the sample drawing procedures for physical sample drawing
  • Configured the sampling procedures based on the MIL STD sampling tables
  • Implemented the process of vendor returns through the quality notification
  • Implemented the calibrations of the test equipments
  • Implemented the stability studies for the samples stored under different temperatures
  • Implemented the calculated characteristics based on the formulae
  • Implemented the control charts (standard deviation and X-Bar chart)
  • Implemented the quality notifications for the customer returns
  • Implemented the batch search strategy for the production orders based on the First-In First-Out logic
  • Implemented recurring inspections for all batch-managed materials
  • Implemented the Batch Management information cockpit
  • Prepared integration testing scripts for QM module
  • Prepared end user training scripts

Confidential

PP and MM Team Lead

Responsibilities:

  • Worked on Phase III, wherein the scope of implementation included implementation of Master Production Scheduling, Material Requirement Planning, Long-Term Planning, and Capacity Planning
  • Carried out the configuration of MRP plant parameters, MPS, LTP, and CRP sub-modules of Production Planning
  • Configured various overall profiles to suit the requirements of various production schedulers
  • Implemented production lots for managing the variations in the BOM at lower levels
  • Implemented Sales Order BOMs to manage the variations in the sub-assemblies at Level 1
  • Implemented the finite scheduling process for all production lines
  • Implemented the dispatching process and confirmation of production orders
  • Implemented time-phased planning for certain raw materials, and planning at assembly-level strategy for semi-finished materials
  • Defined process for planners and buyers to work on exception messages
  • Defined the background batch jobs for the net change planning MRP and regenerative MRP
  • Defined work centers with standard value parameters such as set-up time and machine time
  • Defined work centers shifts and sequence for accurate scheduling
  • Demonstrated that the CAPP module was able to tweak the set-up time and machine time at the planned order level on the planning board
  • Implemented long-term planning scenarios for enabling master planner to conduct what-if scenarios
  • Implemented external processing and subcontracting process for managing the services performed by external vendors
  • Provided end user support for Phase I modules such as Shop Floor Control, Inventory Management, Purchasing, and Product Costing modules

Environment: SAP R/3 4.5B (PP, BOM, MRP, MPS, LTP, CRP, MM, SFC, IM, PO, CO, PC)

Confidential, WA

MM, PP, and QM Team Lead

Responsibilities:

  • Confidential acquired Confidential ’ manufacturing plant, and at the time of acquisition, Confidential was on JD Edwards and Confidential was on SAP R/3; soon after acquisition, Confidential scrapped JD Edwards and implemented SAP R/3 in the same instance of Confidential, wherein due to the different chart of accounts, Confidential -created manufacturing plant pointed to different company code
  • Worked on Phase II/ Assessment Phase of the company code merger, wherein the client wanted to merge two company codes for the ease of Financial reporting
  • Developed a strategy and proposed three options for company code merging
  • Performed risk evaluation for all three options
  • Identified and evaluated SAP SLO software as a best option for unification of two company codes into one
  • Prepared business blueprint for dealing with open transaction data in MM, PP, and QM modules
  • Improved Batch Management procedures by introducing various batch search strategies in the Production Orders
  • Provided end user support for Phase I modules such as Shop Floor Control, Inventory Management, Purchasing, and Product Costing modules

Environment: SAP R/3 4.5B (MM, PO, IM, SFC, PP, BM, QM, CO, PC), SAP Tools (SLO)

Confidential, NY

Material Management Functional Consultant

Responsibilities:

  • Developed a custom tool for Auto PO Processing using ABAP
  • Configured MM Contracts and Purchase Orders
  • Prepared technical specifications for creating, changing, and canceling Purchase Orders, wherein the trigger for creation of POs was from the vendor, also a manufacturing facility in Japan owned by Confidential of companies; in this case, vendor informs when POs are to be created, changed, or cancelled
  • Defined custom tables for storing data that comes as an incoming Excel spreadsheet, which was received from Hitachi Japan
  • Developed a front-end bolt-on for creating release orders against MM Contracts
  • Developed the custom tool with the ability to make validations on the data received from Excel spreadsheets in the front-end bolt-on, such that in case of errors, buyers could correct the data online if desired
  • Enabled the custom tool to create automatic POs against Contract based on the information provided by vendor, and incorporated the capability to create POs in the foreground or in the background by setting background
  • Enabled the custom tool to manage status for the POs on front-end bolt-on, perform the projected quantity calculation for POs that are to be created or changed, and rename and store the file under different folder to prevent the duplication of data load
  • Worked on outgoing EDI IDocs to vendor

Environment: SAP R/3 4.6C (MM, PO), ABAP/4

Confidential, Corning, OH

SAP APO - Vendor Managed Inventory (VMI) Functional Consultant

Responsibilities:

  • Developed proof-of-concept for Vendor Managed Inventory (VMI) using SAP APO
  • Prepared business blueprint for VMI using DP and SNP
  • Defined planning books for Demand Panning
  • Created macros for various types of calculations and tracked forecast accuracy in the planning books using Macro Builder functionality
  • Used Univariate Forecasting models for forecasting on “point of sale” key figure
  • Utilized Promotion Planning to plan promotions separately from forecasted values
  • Measured various forecasting errors such as mean absolute deviation, error total, mean absolute percentage error, mean square error, and square root of mean squared error
  • Created custom InfoObjects (characteristics as well as key figures) and InfoCubes
  • Created InfoSource and InfoPackages for loading of data into InfoCubes using Excel spreadsheets
  • Released demand plan to SNP
  • Executed the modeling of various elements of supply chain using Supply Chain Engineer
  • Designed planning books of Supply Network Planning
  • Used Heuristic models in Supply Network Planning
  • Demonstrated Deployment and Transport Load Builder functionalities
  • Demonstrated safety stock planning methods in Supply Network Planning
  • Used Solution Manager for Prepared the business blueprint and the customized distribution

Environment: SAP APO 3.1 (DP, SNP, VMI), SAP Tools (Solution Manager, Macro Builder, Deployment and Transport Load Builder)

Confidential, NJ

PP and QM Team Lead

Responsibilities:

  • Prepared business blueprint for the Production Planning module for two manufacturing sites
  • Prepared gap analysis document and addressed means for achieving the same either through workarounds or manual means
  • Carried out the configuration of BOMs, Routings, Production Orders, Demand Management, Material Requirement Planning (deterministic as well as Consumption-Based Planning)
  • Configured the quality notifications for raw materials
  • Configured Batch Management
  • Implemented standard Sales and Operation Planning using product groups, wherein the input to Sales and Operation Planning was received from i2 and SCM suite
  • Defined batch jobs for daily net change planning and three-monthly regenerative planning
  • Used Demand Management strategy “Planning with Final Assembly” for finished products
  • Implemented minimal QM process by using standard IM-QM process
  • Implemented standalone quality notifications for tracking the defects of raw materials
  • Developed specifications for Quality Management reports
  • Implemented Batch Management for automatic batch selection in production orders based on pre-defined criteria
  • Implemented Batch Management for automatic batch selection in SD deliveries based on the principle of “First Expired First Out”

Environment: SAP R/3 4.6C (PP, BOM, DM, MRP, CBP, SOP, QM)

Confidential, NJ

PP/ PP-PI and QM Team Lead

Responsibilities:

  • Worked on the PP-PI module
  • Configured master recipes, process orders, flexible Sales and Operation Planning, Material Requirement Planning, and Capacity Requirement Planning
  • Configured self-defined InfoStructure for flexible Sales and Operation Planning
  • Configured planning types, and maintained various macros for executing calculation within consistent planning
  • Configured Batch Management condition tables, strategy types, batch search procedure definitions and allocations, selection classes, and sort rules
  • Implemented process of forecasting based on the key figure “Invoiced Quantity” in the self-defined InfoStructure
  • Implemented mass processing in SOP for forecasting execution, executing macros, and setting opening stock levels
  • Implemented batch determination procedures in production orders and deliveries
  • Set up batch jobs for daily net change planning and monthly regenerative planning
  • Demonstrated PI sheets functionality, which was decided to be implemented in future phase
  • Worked on the QM module
  • Configured QM in quality planning, quality inspection, quality certificates, and quality notifications
  • Used various QM master data objects such as qualitative and quantitative master inspection characteristics, selected sets, catalogs, sampling schemes, sampling procedures, sample drawing procedures, quality information records, and inspection plans
  • Implemented QM functionalities in Procurement, Production, and SD returns by using inspection lot creation, results recording, and usage decision
  • Implemented double sampling such as ANSI Z 1.4 by creating new sampling schemes
  • Implemented physical sample functionality for raw material by using sample drawing procedure
  • Implemented “Calculated Characteristics” for carrying out the calculations on the results of the other master inspection characteristics
  • Implemented quality notifications for managing customer complaints and vendor quality problems using action box functionality
  • Implemented a different quality notification type for managing information received from end user calls and adverse reaction reporting
  • Implemented in-process inspection for process orders
  • Implemented control charts using statistical process control component of QM
  • Implemented returns inspection process for sales returns
  • Implemented recurring inspections for inspection lots based on inspection dates
  • Implemented Engineering Change Management for inspection plans using ECO process
  • Implemented calibration of test equipments used in inspection process based on time-based planning
  • Implemented digital signatures functionality in inspection lots, sample drawing, and usage decision
  • Assisted Validation team of MedPointe in ensuring the cGMP compliance and 21 CFR Part 11 requirements

Environment: SAP R/3 4.6C (PP, PP-PI, SOP, BM, MRP, CRP, ECM, QM)

Confidential, NJ

Functional Consultant

Responsibilities:

  • Prepared business blueprint for Production Planning module
  • Used Reverse Business Engineer (RBE) software of SAP to extract configuration, master data, and transaction data
  • Performed system analysis to evaluate business processes and configuration to identify global and local components for rollouts
  • Prepared business blueprint based on the results of RBE for master data (material masters, BOMs, Routings, and Work Centers), Material Requirement Planning, Capacity Requirement Planning, Engineering Change Management, and Batch Management
  • Prepared global-level CI templates for Production Planning
  • Prepared QAdb for Production Planning processes
  • Prepared base-level integration testing templates for Production Planning business processes
  • Prepared document on comparison and suitability of PP-PI for new rollouts

Environment: SAP R/3 4.6B (PP, PP-PI, MRP, CRP, ECM, BM)

Confidential

PP/ PP-PI Functional Consultant

Responsibilities:

  • Prepared business blueprint for production execution and planning process
  • Configured master recipes, Material Requirement Planning, Batch Management, and Capacity Planning
  • Configured Batch Management condition tables, strategy types, batch search procedure definitions and allocations, selection classes, and sort rules
  • Configured Logistics Information Systems and exception analysis
  • Developed user exit for rounding off the expiry date to the last day of the previous month to suit the FDA requirement
  • Developed user exit for transferring the expiry date of semi-finished material to finished material
  • Implemented Demand Management strategy “Planning with Final Assembly” for finished materials
  • Implemented Deterministic MRP and reorder point based planning
  • Implemented flexible planning SOP for aggregating demand from Field Sales Representatives
  • Implemented active ingredient management process
  • Implemented finite scheduling and capacity planning for production orders
  • Implemented Campaign Planning for managing the campaigns by combining the planned orders
  • Implemented Quality Inspection Lots without Implemented results recording

Environment: SAP R/3 4.6B (PP, PP-PI, MRP, SOP, DM, MTS, QM, LO, LIS), LSMW

Confidential

Functional Consultant

Responsibilities:

  • Configured Material Requirement Planning
  • Carried out the configuration of Engineering Change Management using ECR/ECO process
  • Prepared business blueprint for MRP
  • Defined batch jobs for daily net change planning and monthly regenerative planning
  • Implemented Lean Document Management system
  • Implemented Demand Management strategies such as “Planning at Phantom Assembly level” and “Planning at Assembly level”
  • Used object dependencies of Variant Configuration such as selection condition, pre-condition, actions, procedures, and constraint for newly introduced model
  • Used Variant Configuration tables for pricing
  • Provided first-level support to its South Asia Pacific region

Environment: SAP R/3 4.0B (PP, MRP, ECM, DM, VC)

Confidential

SAP Functional Consultant

Responsibilities:

  • Designed a methodology for rapid deployment of PP-PI in process industry
  • Prepared BC sets for PP-PI and QM configurations
  • Developed a prototype of process management in PP-PI for the prospective petrochemical clients
  • Worked extensively on the calibration requirements of test equipments
  • Prepared data loading programs for accelerated data loading master data creations using LSMW and CATTs

Environment: SAP R/3 4.6C (PP, PP-PI, QM), SAP Tools (LSMW, CATT)

Confidential

Functional Consultant for Production Planning

Responsibilities:

  • Worked on the project where the scope was the SAP implementation of the PP module for the client in the automotive industry
  • Prepared business blueprint for Production Planning business processes
  • Carried out the configuration of PP that included MM, BOM, Routing, Material Requirement Planning plant parameters, and Capacity Planning
  • Configured Production Orders
  • Implemented Material Requirement Planning, overlapping of operations in Routing, and trigger points in Routing
  • Implemented assembly scraps and component scraps in Material BOMs
  • Implemented discontinuation functionality and variable size items in BOMs
  • Implemented Engineering Change Management using ECR/ ECO process for all BOMs
  • Implemented Capacity Planning for bottleneck work centers

Environment: SAP R/3 4.6B (PP, BOM, MRP, VC, ECM)

Confidential

Functional Consultant

Responsibilities:

  • Worked on the project where the scope was the SAP implementation of the PP-PI module for the client from the chemical - pigment manufacturing industry
  • Prepared business blueprint for Production Planning module
  • Carried out the configuration of flexible Sales and Operation Planning (SOP) through self-defined information structure
  • Configured planning types on the basis of roles
  • Configured Batch Management condition tables, strategy types, batch search procedure definitions and allocations, selection classes, and sort rules
  • Executed the Forecasting on the key figure “Quotations Quantity”
  • Implemented mass processing in SOP for transferring data to Demand Management
  • Implemented Demand Management strategies such as Make-to-Stock, and planning with final assembly
  • Implemented deterministic as well as manual reorder point-based MRP systems
  • Implemented Batch Management in production orders and Inventory Management
  • Implemented material quantity calculation using master recipes to adjust the quantity of exepients based on the potency of active material
  • Implemented process orders and phase-wise confirmations
  • Implemented finite capacity planning for production orders

Environment: SAP R/3 4.0B (PP, PP-PI, SOP, BM, DM, IM)

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