SUMMARY

• Shreenath Subbaraya, a Manager and a SAP certified PP Consultant & Certified PMP Professional joined PricewaterhouseCoopers SDC in 2010. He has Degree in Mechanical engineering and Postgraduate MS in Manufacturing Management.
• He has 19+ years of total experience out of which 5.5 Years in SAP R/3. He has experience in SAP Production Planning (PP), Quality Management (QM), Plant maintenance modules & Solution Manager having integration knowledge on cross - module functionalities including PP, PM, QM, MM, PS & APO. He has executed ten SAP projects that include three implementation, three enhancements, two support, one testing and one implementation project as a core team member. Has a vast experience in conducting SAP workshops in the areas of requirement gathering, business design and SAP . He has handled various roles including Project lead, Module lead and Consultant. He has very good logical and technical skills suitable for process design, development and implementation. He has worked in different phases of SAP projects that include project preparation to Realization & Go-live support. He has worked extensively on the SAP processes in Discrete, Repetitive, Kanban, MTO, MTS, JIT and Variant Configuration scenarios related to PP module.
• His industry experience includes major functional areas like PPC, Manufacturing, Production Engineering, Projects, Process Engineering, Time/Method study, Procurement, Quality, and Design & Development. He has worked on Project Proposals & Presentations. He has designed and developed three new refrigerator models namely two double-door Frost Free and one Single-door direct cool refrigerator. He established a new production assembly line for refrigerators. He has developed software for manufacturing solutions that spans vendor management through production. He has developed two patented products in refrigeration systems.

PROFESSIONAL EXPERIENCE

Confidential

PP & QM- Oniste

Responsibilities:

• Participating in Managing onsite team and ensuring the deliverables are met in their areas and no issues occurs. Ensuring practices and processes are met to enhance SDC values in onsite.
• Handling the Business design, for all the processes in PP module from Order release until the end of Goods receipt. Following are some of processes currently working on PP module
• Production Order execution to complete
• Rework
• Goods movement
• PRT
• Shop floor reporting
• Handling entire QM solutions in Quality planning, Inspection, s, Notification, Quality Audit and QM in Procurement

Confidential

Lead (Set Assembly) - Oniste

Responsibilities:

• Managed the Set Assembly team in developing solution for client's production planning and execution business
• Analyzed client's business and prepared Level 1 (Scenario), Level 2 (Process Group) and Level 3 (Process Definition) documents in various functional areas during the assessment.
• Design & developed client business blueprint and captured the business design in the Production Planning module. This activity also identified bridged the gaps in client business with SAP capability.
• Prepared business design document by organizing information in terms of SAP capabilities, client SAP solution mapping, design element requirements and configuration element requirements.
• Developed of functional specification for all identified gaps
• Prepared functional specification based on Key Design Document (KDD)
• Developed prototyping Production Planning & Control (PPC) scenarios in SAP system
• Developed Test scripts and conducted testing of scenarios

Confidential

Project Lead

Environment: IS Solutions

Responsibilities:

• Managed planning, scheduling and execution of project in all three sectors.
• Coordinated with the industry solution managers and scenario owners across the globe for smooth knowledge transfer to resources involved in testing on the new functionalities developed
• Managed and Lead the team to create business scenarios in the respective areas and getting sign-off‘s from scenario owners and ISM’s.
• Planned and Managed end to end test execution processes to evaluate the product and reporting bugs to ISM’s and development teams.
• Developed industry specific business situations and build scenarios including identifying configuration, integration and validation in SAP environment

Confidential

Module Lead

Responsibilities:

• Project management of entire production support team
• Responsible for 24/7 production support for PP.
• Handled production support in specific area of PP/PI Process management.

Confidential

Team lead

Responsibilities:

• Managed a team of Logistics functional consultants
• Presented PP & QM scenarios to the client
• Responsible for 24/7 production support in PP/QM which covers Europe, Asia and US
• Managed weekly meeting with SAP core team members regarding the status of tickets and specific business processes of client
• Adhered to client’s processes such as CDR (Change Deployment Request) and RFC (Request For Change) as per the requirements

Confidential

SAP PP/QM Consultant

Responsibilities:

• Handled the responsible of providing business solution in PP module for Variant configuration. Solution includes, mapping existing solution to Variant Configuration, Designing Master data for VC, configuration, development & testing of solution
• Conducted SAP workshop during project initial stage showing the advantage of Variant Configuration to industry. Designed client business in SAP blueprint
• Prepared Business Process Master List (BPML)
• Presented of the proposed production planning to the Steering Committee and the Level I SAP user and getting it approved with the required modifications.
• Prepared Level A, B & C material and imparted for core users, back-up users and front-line users on a regular basis.
• Configured basic settings as per requirement, supported FRICE objects and testing of business processes. For some situation offered solution in Variant BOM
• Established production planning business process for long term planning, MRP, capacity planning, batch management & variant configuration
• Established quality business processes for QM in Procurement, Production, In-Process and of Analysis

Confidential

Core Team member

Responsibilities:

• Analyzed existing business requirements
• Prepared business blue print with detailed description of business processes and system requirements
• Indentified SAP pre-configured business processes library required for the business print phase
• Prepared master data and developing VBA coding for conversion & LSMW
• Mapped master data like Material Master, Work center, Routing, PRT & BOM in SAP and necessary customization settings in accordance with blueprint
• Mapped business processes in SAP and necessary customization settings in accordance with blueprint.
• Created various test plans and testing of various business transactions/scenarios/processes
• GO-Live support
• Established entire Refrigerator assembly factory. Some of activities are Plant layout, installation of Equipments, Designing water, Gas, O2, Co2 overhead lines.
• Coordinated with Samsung to import entire range of Refrigerator manufacturing equipment and installed in new facility
• Managed design & procurement of Jigs & fixtures, production furniture, Material carrying facilities like conveyer, chains, Trolley etc
• Managed Process Engineering
• Managed Industrial Engineering activities like Time study, Method study, Ergonomics & optimization/ streamlining of production
• Worked in various division like Process, IE, Procurement & Design
• Managed Group's Refrigerator Design and Development team which had almost 15 manufacturing plants. Developed two patented product feature in Refrigerator
• Re-designed warehouse / stores through good traceability, inventory was reduced to great extent.
• Established concept of Two bin system, Single piece flow, Direct on line etc

Confidential

Responsibilities:

• Managed shop floor for entire line of 3Wheeler manufacturing Assembly line. for 2 years
• Managed Process Engineering. Handled cost reduction activities, Productionization of new vehicle manufacturing like Diesel & 4 stroke 3 wheeler vehicles.
• Proposed plenty of cost reduction, process improvement, fool-proofing concepts and ideas
• Successfully established Design and implemented entire processes for new production facility in Production, Planning, Procurement, Stores, Material Movement, In-process storage system etc for Refrigerator plant
• Developed uniform stream lined manufacturing process for all the sections of Automobile plant. With this, uniform processes was established in all sections thus resulted in transparency in entire factory
• Implemented almost all known new processes few to list like, KANBAN, Zero defect, First time right, Just in time, Zero stocking, 5S

Confidential

Responsibilities:

• Handled the production activities in refrigerator plant in the area of Cabinet / Door assembly and PUF
• Proposed plenty of improvement suggestions
• Proposed many Kaizen and handled two Quality circles