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Sap Pp/mm/ Functional Analyst Resume

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Chicago, IL

SUMMARY

  • SAP Manufacturing Consultant with over 8 years of Consulting experience with Three Full Life Cycle implementations in SAP PP/PP - PI/MM/ modules.
  • SAP implementation exposure in Process Manufacturing, Discrete Manufacturing, and Repetitive Manufacturing.
  • Knowledge of change control procedures as per FDA regulations in Pharmaceutical and Healthcare Industry.
  • ASAP methodology experience includes GAP analysis, Blue Printing, Realization, Testing and Training, and Production Support.
  • Proficient in configuration & customization of Material Master, Routing/Master Recipe, BOM, Work Centers/Resources.
  • Experience on SOP, Demand Planning (MTS, MTO), MPS, MRP, Capacity Planning and Scheduling, Production Order Execution, Engineering Change Management, Repetitive Manufacturing.
  • Worked on Document Management System.
  • Experience in Master Data i.e. Material Master, Vendor Info Records, and Purchase Info Records.
  • Experience in Inventory Management, Goods Receipt, Goods issue, Reservations, Movement types, Stock transfer order, Subcontracting purchase order, Transfer postings, Invoice verification, and Physical Inventory
  • Master Data i.e. Catalog, Code Group, Selected Sets, Inspection Characteristics.
  • Worked on Inspection Plans, Quality Certificates, and Quality Notifications and also on Configuration.
  • Experience with writing detailed functional specs for customizations, interfaces, reports and conversion programs for ABAP consultants.
  • Through knowledge of writing functional specifications for ABAP team to generate customized Reports.
  • Involved in developing and performing unit testing, system integration testing and User Acceptance Testing of MM, PP, PP-PI and QM modules.
  • Good knowledge of ABAP programming skills including debugging ABAP code.
  • Worked on ABAP Queries and creating Info set using SQ01 to create reports.
  • Expert in analyzing Business/System Requirements and implementing practical business solutions.
  • Interacted with Clients and ABAP developers, participated and organized requirement reviews.
  • Team Player with Good Presentation/ Communication skill, Project Management.

TECHNICAL SKILLS

SAP Versions: SAP R/3 4.6C, 4.7 / ECC 5.0, 6.0

Programming Languages: C, C ++, Visual Basic

Databases: Oracle, MS Access

Operating Systems: Windows XP / 2000, Windows NT, UNIX

PROFESSIONAL EXPERIENCE

Confidential, Chicago, IL

SAP PP/MM/ Functional Analyst

Environment: ECC 6.0

Responsibilities:

  • Working as a SAP PP/MM Functional Analyst involved in both Production support and enhancements
  • Extensively worked on Shop Floor Configuration for the new plants; Custom Order Types, Order Type Dependent Parameters, Scheduling Profile and Confirmation Parameters.
  • Reconfigured plant parameters for Materials Requirement Planning (MRP) such as MRP groups, MRP controller, MRP types, planning calendar, planning horizon, lot-sizing procedure, and availability check for components.
  • Maintained make to order planning, planning with final assembly strategy for various products.
  • Involved in developing custom programs to calculate safety stock and re-order point based on the demand and history.
  • Understanding of Integration Points of PP with MM, QM, SD, WM, FI/CO modules.
  • Worked on the integration of the Demand data between ECC and APO
  • Provided support to end users and coordinated with them to resolve various issues on Z- reports, serial numbers, batch job failures and custom tables.
  • Implemented Quality Management module with emphasis on QM in Production on statistical process control.
  • Created inspection plans, master inspection characteristics and inspection methods.
  • Worked on results and defects recording and usage decision making for transfer posting of quality stock.
  • Created SAP Queries, Query group, and Info, set for having custom reports.
  • Worked extensively on Unit testing and Integration testing, used work soft certify for testing the system for any inconsistencies and Created new test scenarios for custom enhancements for the new plants.
  • Worked closely with BW/BI team in creating various reports required for production operations.

Confidential, St Louis, MO

SAP PP-PI/MM Functional Analyst

Environment: ECC 6.0

Responsibilities:

  • Working as a SAP PP-PI/MM Functional Analyst involved in both Production support and enhancements
  • Worked on Creating and maintained PP-PI Master data BOM, Master Recipe, Resource’s and Production Version for newly created plants.
  • Worked on SAP custom program to auto create BOM’s.
  • Involved in new plants roll out including MRP Planning File Entries, Maintaining MRP Plant parameters, Scheduling Parameters and Special Procurement Keys.
  • Configuration of PI sheets, process messages for selected products; Assigned Process Instructions to Phases and developed customized PI sheets (Browser-based)
  • Configured Control Recipe destinations, Process messages and Process instruction categories; Created PI categories using PI assistant wizard
  • Worked closely with the Security team for creating the security roles, Composite roles, Authorization Objects and spins for the new plants.
  • Worked on various Class Types including Material class, Batch class, and Order Control class and managed Object Dependencies for characteristics and characteristic values.
  • Provided support to end users and coordinated with them to resolve various issues on Z- reports, serial numbers, batch job failures and custom tables.
  • Created Inspection Plans and assigned to Inspection Characteristics and Sampling Procedures to Inspection Plans.
  • Configured process order types, resources, goods movements, and Operation Confirmation and availability checks.
  • Configured Quality Notifications in aspects of the internal problem.
  • Worked on results and defects recording and usage decision making for transfer posting of quality stock.
  • Created SAP Queries, Query group, and Info, set for having custom reports.
  • Worked extensively on Unit testing and Integration testing, used work soft certify for testing the system for any inconsistencies and Created new test scenarios for custom enhancements for the new plants.
  • Worked closely with BW/BI team in creating various reports required for production operations
  • Used solution manager as an implementation tool throughout the project for developments and bug fixes.
  • Selection of use of material variant or use of configurable material as per client’s requirement.
  • Involved in end to end testing for the SAP SPS 2012 and 2013vupgrade testing.

Confidential, St Paul, MN

SAP PP/MM Analyst

Environment: ECC 6.0

Responsibilities:

  • Worked as a Multi-Functional, Multi-Project Lead Consultant involved in both full life cycle implementation Involved in instance Rollout of SAP R/3 for PP/MM module
  • Developed the detailed TO-BE process to suit the company’s objectives
  • Worked on the Order types, Order Type dependent parameters, Confirmation Parameters
  • Responsible for customization and configuration Batch Management
  • Worked on Interface application TRACII and MATT
  • Configured dynamic availability check and setting up of missing part check.
  • Implemented SOP, Demand Management, MRP, MPS, Capacity Planning
  • Worked on the Data conversion from legacy system to SAP
  • Worked on the Auto Replenishment and Allocation custom programs to allocate inventory to the Tier II Distribution centers by implementing supply chain rules in allocating inventory
  • Involved in developing programs to calculate Dynamic Safety Stock for sub-assemblies based on the demand and delete the purchase requisitions created by the program.
  • Configured Intercompany stock transfer with billing and handling of special stocks and special procurement types like Sub-contracting stock, consignment stock, Third party processing.
  • Worked on Interfaces, Reports and Extensions for Custom Requirements
  • Performed cross-company Stock Transport Orders (STO), Sub contracting and Vendor Consignment.
  • Configured the system for Stock Transfer between plants and storage location to storage location within plant.
  • Configured creation of storage locations automatically for different movement types with Goods issue/Transfer posting and Goods receipt.
  • Configured Material Master Records including defining material types, defining the MRP views required as per the user requirement for PP/PI.
  • Helped in maintaining backorder processing, back flushing, and automatic goods movements
  • Implemented Kanban process for Raw Materials using Scheduling Agreements
  • Involved in Configuration of Inventory Management like Goods Receipt, Goods Issue, Transfer posting, Return Delivery and Stock transfers, Reservations, and Reporting in inventory management.
  • Ensure customer satisfaction by delivering the speed and quality of service level that customers expect.
  • Worked closely with ABAP team and developed functional specifications
  • Setting up discussions with FI/CO, and SD leads at various stages to ensure the proper and correct account postings for all goods movements
  • Validate the business scenarios acting as a part of the Integration Team, performed User Acceptance Testing (UAT).

Confidential, New Jersey, NJ

SAP PP-PI/QM/MM

Environment: ECC 6.0

Responsibilities:

  • Worked as a SAP PP-PI/QM/MM Functional Lead.
  • Involved in instance merger of SAP R/3 for PP-PI/QM/MM module
  • Implemented new business process and enhancements
  • Configured Material Master Records including defining material types, defining the MRP views required as per the user requirement for PP/PI
  • Worked on Configuration in area of PP/PP-PI such as Production Scheduling Profile, Control Keys, Factory Calendar, Order Types, and Order Type-dependent Parameter
  • Involved in Creation of Resources, Capacity Planning, Scheduling
  • Worked on MRP, MPS, Consumption based planning
  • Configured Batch management Include batch search strategy types, search procedures, for various materials
  • Configured the Process Management system by setting process instructions types and created process messages
  • Created Inspection Plans and assigned to Inspection Characteristics and Sampling Procedures to Inspection Plans
  • Worked on results and defects recording and usage decision making for transfer posting of quality stock
  • Worked on mapping of MM master data including Vendor master, Info Record, Source List, etc
  • Configured and maintained Physical inventory procedures like continuous and cycle counting.
  • Configured the functions of Goods Receipt, Goods issue, Stock Transport and Transfer postings in inventory management.
  • Built custom planning tools which give detailed reports on Supply Position / Supply Management and also involved calculation of Supply.
  • Interacted effectively with the finance team before master-data and configuration on assigning appropriate G/L accounts to the corresponding data
  • Prepared functional specifications and configured based on client requirements
  • Worked on LSMW for testing Initial Data upload
  • Involved in developing and executing Ecatt’s in PP, MM and QM modules.
  • Created and executed test scripts in Unit Testing and Integration Testing.
  • Created Training Documents for PP, QM, and MM.

Confidential, Chicago, IL

SAP PP-PI/QM/MM Consultant

Environment: ECC 6.0

Responsibilities:

  • Worked as a Functional Analyst in Customization and Configuration of SAP R/3 for PP-PI/MM/QM module.
  • Implemented MTO and MTS strategies for the company.
  • Configured activities such as creation of orders, conversion of planned orders to production orders, goods movements, order confirmations.
  • Involved in Work Center training and initial creation of Work Centers.
  • Extensively worked with Capacity Planning and Dispatching.
  • Responsible for customization and configuration Batch Management.
  • Designed and implemented Variant configuration, and maintained Super BOM, routing and object dependencies.
  • Extensively involved with MRP: Total/single item planning, BOM status/explosion, Net change planning, Forecast/Consumption/Time - phased planning, lot sizing, planning runs, Scheduling and MPS.
  • Worked extensively with Exception messages created during MRP Run.
  • Created and maintained characteristics, classes, class hierarchies, and configuration profiles as per Business Process requirements.
  • Was involved in creating collective component availability checks and application of ATP logic.
  • Configured and Customized Vendor Master, Contracts, Quota Arrangement Usage, RFQ/Quotation, PR, PO and Invoice Verification.
  • Set up Release Procedures for Purchase Requisitions and Purchase Orders based on their value.
  • Involved in Configuration of Inventory Management like Goods Receipt, Goods Issue, Transfer posting, Return Delivery and Stock transfers, Reservations, and Reporting in inventory management.
  • Worked on the Customizations needed for Sample Management.
  • Created Sample procedures, Sample drawing procedures and assigned them to Inspection Characteristics and Inspection Plan Header.
  • Configured Quality Notifications in aspects of internal problem.
  • Created the shells for training documentation for PP/MM/QM module.
  • Involved in Integration Test and Volume Test.

Confidential, Maple Grove, MN

SAP PP-PI Consultant

Environment: SAP R/3 4.7

Responsibilities:

  • Completed a full life cycle implementation using ASAP methodology.
  • Detailed AS-IS study was done by interacting with core team members and users.
  • Responsible for configured Batch management such creation of new Batch class characteristics, Search Procedures, strategies, etc.
  • Created new Classes and assigned characteristics to the Classes.
  • Involved in Master Recipe training and initial creation of Master Recipes.
  • Customized Profile, Master Recipes, and assigned PI instructions to the phases.
  • Configured Process Order types and had generated the Control recipes.
  • Responsible for creating and setting up of SOP for materials.
  • Transferred requirement to Demand Management from SOP.
  • Configured the system for MTS, MTO. Configured MRP procedures for both MRP and Consumption-based planning.
  • Worked with Lead-time scheduling, basic dates scheduling.
  • Worked on Schedule Margin Key, Control Keys, Production Versions, MRP Controllers, Lot Sizing Procedures, Availability Check, Scheduling(Backward and Forward scheduling).
  • Worked on Configuration in area of PP/PI such as Production Scheduling Profile, Control Keys, Factory Calendar, Order Types, and Order Type-dependent Parameter.
  • Created and executed test scripts in Unit Testing and Integration Testing.
  • Trained end users on implementation workflow.

Confidential

SAP PP-PI consultant

Environment: SAP R/3 4.5 B

Responsibilities:

  • Was involved in configuring the MTO and MTS strategies, defining requirements type and allocating the requirements class.
  • Worked on scheduling methodologies, configured strategy group and assigning of strategy group to MRP group.
  • Created and maintained Bill of Materials and Routings for the semi-finished and finished products as per the requirements of the business.
  • Was involved in creating inactive versions of the plan using SOP and transferring the active version of the plan to demand management.
  • Modified the settings for production scheduling profile, missing parts profile.
  • Configured and executed the Shop Floor activities including creation of orders, conversion of planned orders, shop floor papers, goods movements, order confirmations and availability check.
  • Changed the configuration settings that existed for lot-sizing procedure and defined rescheduling check.
  • Modified the settings for reorder point and time-phased procurement of raw material.
  • Maintained the configuration profile and made necessary settings in the configuration for classification.
  • Created and executed test scripts in Unit Testing and Integration Testing.
  • Identified the training needs and trained the core users. Participated in the preparation of customization documents and user manual.

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