SUMMARY:

• SAP Certified Consultant for Production Planning (PP) and Plant Maintenance (PM) with SAP on Materials Management (MM) having 17 years of extensive experience in Maintenance, Asset Management, Procurement, Inventory Management, MRP, Stocks Consumption Based Planning,
• Manufacturing, Quality Management (QM), Warehouse (WM) & Master Data Management with the leading global companies such as, Accenture, BHP Billiton and Confidential . 7 life cycle SAP implementations and demonstrated expertise in various industries including Utilities, Transport & Rail, Retail, Manufacturing, Engineering, Mining, Oil and Gas, Iron and Steel, Automotive, Tobacco, Paper and Board, Printing and Packaging, Cement, Chemical and Pharmaceutical.

TECHNICAL SKILLS:

SKILLS: SAP Workforce Performance Builder, SAP Fiori, HP Quality Centre, Epiplex, ProDoc, ARIS Business Process Models, Solution Manager, Info - Pak, ABAP Query, Report Painter, LSMW, CATT, eCATT, BC Sets, Transaction & Screen Variants, Info Structure, MS Office, MS Visio, MS Project, etc.

PROFESSIONAL EXPERIENCE:

Confidential

SAP EAM Subject Matter Expert

Responsibilities:

• To develop the Quick Guides for Asset Management stakeholders to extract the data for Management Reporting.
• To guide and train Reporting Managers how to run SAP reports for KPI Reporting.
• To develop Functional Specification Documents for SAP ABAP and BI reports for Asset Management.

Confidential

SAP PM & MM Lead

Responsibilities:

• Led the team of 30 users and reported to the Project Manager and is responsible for the overall business functionality, testing, end-user and acceptance of the PM and MM modules of the SAP system
• Worked as Subject Matter Expert (SME) and Solution Architect to design the SAP business processes and provide solution for the gaps in As-Is and To-Be processes identified by external consultants.
• Communicated with the Global Maintenance Manager and Global Quality Manager to assess and review all the business requirements and ensure successful implementation of PM and MM solution.
• Designed the process for Service Parts Planning and Materials Requirement Planning.

Confidential

SAP PM Consultant

Responsibilities:

• Studied the work management system to determine the best approach to integrate with Defence SAP system and developed integration strategy
• Analysed and designed maintenance planning integration processes for in-house system and third party SAP System
• Documented high level and detailed Business Requirements for the Maintenance Planning and PM Master Data
• Designed process flow charts for the integrated system
• Defined detailed business processes for master data and maintenance planning and scheduling
• Conducted business requirement determination workshop

Confidential

SAP PM/CS Consultant

Responsibilities:

• Conducted Master Data uploads, Production Verification Testing, Cut-Over activities and post go-live support
• Developed LSMW upload programs to upload customised data tables and master data
• Successfully tested the WBS Determination enhancement to automatically determine WBS based on customer priority and work category
• Assisted business users in testing end-to-end User Acceptance Testing scenarios
• Designed functional specifications for the Equipment Mobility App to enable users to maintain equipment records from mobile devices

Confidential

SAP PP MM and QM Consultant

Responsibilities:

• Responsible for coordinating with 6 business managers to design integrated processes of MM, PP, QM, FI/CO and SD modules.
• Designed Inventory Management processes to handle damaged sugar and re-processing of damaged package sugar. Developed the upload program for Stock balances.
• Successfully uploaded the inventory balances in Production system with low cost differences. Provided SAP standard solution for Stock Transfer between various factories with different prices and freights
• Successfully complete Account Assignment Configuration for the finance team
• Introduced MM Source List and Info Records to generate the production requirement for different factories
• Designed an upload program to maintain Condition Records for freight and import charges
• Provided solution for importing packing material where the inventory is recorded on shipment and payment is posted at the time of goods receipt
• Improved the capacity planning table to meet user requirement by changing the sort sequence, layout, colour of graphics, time scales and zooming of the screen
• Implemented the quality solution to record the quality inspection results and issue of Analysis and Conformance to the customers
• Designed application solution to record the quality results at inspection plan group level and resolved the issue of bulk tank inspection with automatic selection at despatch

Confidential

SAP PM and MM Consultant

Responsibilities:

• Successfully implemented SAP Rotable Management processes in six weeks that covered requirement gathering, system configuration, regression testing, documents preparation, user authorisation profiles update, business users and deployment of solution in the production environment.
• Designed Inventory Management processes for rotables including purchase of rotables, goods receipt for damaged rotables, handling of repaired item and scrapping of obsolete units
• Designed Service Management processes to procure the services from external vendors
• Prepared Solution Design Document, Process Flows, UAT Test Scripts & User Manuals.

Confidential

1SAP Work Management Project Specialist (SAP PM)

Responsibilities:

• Assisted Operations Business Lead (OBL) for the implementation of 1SAP System at the Yandi Mine Site. Responsible to monitor, expedite and report implementation progress on behalf of the Site Work Management Champion and the Operations Business Lead.
• Conducted networking meetings for managers and superintendents of fixed plant, mobile plant, mining and production to communicate the project status. Trained plant managers and superintendents on 1SAP processes to monitor and analyse the Key Performance Metrics (KPIs)
• Followed up and reported the progress on business readiness actions that site has to complete for the successful implementation of 1SAP business processes.

Confidential

Business Analyst SAP PP, MM, APO & PM

Responsibilities:

• Trained the business users including Mangers and General Manager to understand and define the SAP business processes for inventory management, production planning and plant maintenance to highlight any SAP configuration gaps.
• Resolved the MM issue for Sample and Trial Materials by proposing an alternate solution and explaining how the Standard SAP process works. Business selected this Standard SAP process.
• Designed and documented the SAP business processes for Civil Works and Fire and Safety Departments for the maintenance of Plants & Buildings and firefighting fleet and equipment and also for in-house Fabrication of tools and equipment.
• Designed and tested the bar coding solution for production processes and inventory management that saved the company approx. $1.2 million and $0.5 million of annual cost.
• Assisted in the development Cable Design System for the construction of Power and Communication that interfaced with SAP to create Materials, BOMs and Routings automatically.
• Configured SCM APO Core Interface (CIF) to source data from SAP ECC 6.
• Coordinated with the Planners to identify the requirements and provide support for APO Production Planning and Detailed Scheduling (PP/DS) and Heuristics optimization.

Confidential

Functional Consultant Master Data Management (SAP PM / MM)

Responsibilities:

• Worked with the MDM Team Lead in designing the overarching solution for the Master Data Management and Governance Framework in alignment with overall business requirements.
• Defined and documented the organization structure and roles for Master Data Governance body. This structure was published on the internal website of Newcrest.
• Documented the high level and detailed designs for two of four main processes 1) Manage Master Data Governance, 2) Manage Master Data Lifecycle, 3) Monitor Master Data Performance and 4) Manage Master Data Quality.
• Designed functional specifications for the online interactive SAP Adobe Forms for MM and PM Master Data Objects, Vendor Master and Maintenance Work Centre, with inbuilt workflow to obtain approval from Master Data Owner, Finance, Costing and Human Resource.

Confidential

Team Lead Asset Management & Legacy Applications (SAP PM)

Responsibilities:

• Led a team of 7 consultants and 4 business executives of Asset Management and Legacy Applications to build the system for Confidential to monitor work management activities of their Electricity Distribution Network maintained by Service Providers. Legacy Applications include GIS (Geographical Information System), CIS PLUS+ (Customer Information System) and DMS (Distribution Management System).
• Provided solution for the procurement of services from the Service Providers Region by creating bulk purchase order with periodic goods receipt; release strategies and invoice verification processes.
• Designed the SAP MM goods receipt process with quality inspections, release strategies and account assignments.
• Assisted the Conversion team in the data cleansing of legacy data by highlighting the data discrepancies and assisted business to update the obsolete data.
• Conducted System Testing and assisted testing team in designing the testing documentation and executing Integration and UAT testing. Suggested business to migrate the material master with the legacy code in order to preserve the history and reconciliation in future and devised a solution to upload the data with external numbers and after go-live use the internal number generation.
• Carried out SAP system configuration for the PM Technical Objects, Preventive Maintenance, Material Management and Inventory Management. Configured and implemented Fleet Management system for the field and management vehicles and integration with SAP PS, FICO and MM modules.

Confidential

Business Process Specialist (SAP PP / MM)

Responsibilities:

• Conducted a business workshop with the Purchasing, Manufacturing and Operations Managers to analyse the As-Is business processes and determine the project scope for Manufacturing and Quality Management based on Accenture’s HPBP and Estimator Tools.
• Documented the project scope in consultation with the business managers for level 4 business processes such as Update Rolling Month/Weekly Production Plan; Optimize Production Plan; Prepare Detailed Schedule; Perform Supervision; Run and Record Production; Manage Process Excellence; Manage Outside Processing; Manage Quality of Inbound Materials and Supplies; Monitor Process; Inspect Product; Dispose Quality Claims; Manage s
• Collected the development inventory for WRICEF and listed the business benefits, assumption and business impacts.
• Presented the Demand-to-Supply business processes to the Management using the Accenture’s HPBP business process model.

Confidential

SAP Production Planning (PP) Consultant

Responsibilities:

• Studied and documented the AS-IS and TO-BE business processes, conducted Fit/Gap analysis and evaluated the technical development inventory to support the Business Case for Production and Quality Management functional areas.
• Prepared AS-IS and TO-BE process flows for various steel mills including Iron Making, Steel Making, Rod Mill, Bar Mill, Structural Mill, Trak Lok & Rail, Forging, Grinding Media, and Rail Products.
• Assisted the Production SME (Subject Matter Expert) in conducting the workshops.

Confidential

SAP PP / MM Consultant

Responsibilities:

• Assisted business users for the End-User for Physical Inventory, Procurement and Warehouse Management (WM) at the Ice Cream Factory.
• Supported bar coding solution for the warehouse material movements and production confirmations through interface application during the cut-over and post Go-Live activities.

Confidential

Team Lead for SAP PM / PP

Responsibilities:

• Conducted the scope determination exercise with planning and analysis of the solution for the demerger of the business into two separate entities.
• Assisted project manager in the preparation of high level Project Plan.
• Delivered configuration design documents and functional specifications for technical developments for Plant Maintenance and Production Planning.

Confidential

Functional Design Specialist

Responsibilities:

• Worked with the Services & Maintenance team for the implementation of SAP Banking 6.0 system. Responsible for the Account Closure and Account Limits area.
• Supported the Posting Lock Management (Stops and Holds), Transaction History, Account Enquiry and Term Deposit Early Withdrawals. Further, I have managed the defects for Service and Maintenance and reported to Project Management.

Confidential

Supply Proposal Coordinator

Responsibilities:

• Prepared the Control Room Pilot presentation for the Steering Committee of Rail Corp addressing the queries for the Response to Proposal (RFP) for the Supply Management System by coordinating with two software vendors. Accenture finally won that project.

Confidential

Project Manager

Responsibilities:

• Started the project as the Project Manager, conducted the resource planning, mobilised the team of 10 consultants for SAP FI/CO, SD, MM, PP, QM, PM, HRM, Basis and ABAP. Commenced the Project Preparation Phase based on the ASAP Implementation Methodology.
• Contributed in winning the project by presenting the overview of SAP Manufacturing and Production Planning system in the pre-sales workshop with the management and providing the high-level solution for the various production stages and issues currently faced by the business.

Confidential

Plant Maintenance Team Lead (SAP PM)

Responsibilities:

• Managed the team of 4 consultants that was engaged in system configuration in accordance with finalized Business Blueprint documents. Scope of plant maintenance includes technical master data such Functional locations, Equipment, BOM, Catalogues, Status management, etc. and business processes for Notification; Routine, Breakdown, Preventive, Shutdown, Refurbishment maintenance; Maintenance orders; & Fleet Maintenance Processes. Further, supported and monitored Data conversion into SAP.

Confidential

Subject Matter Expert SAP PP, MM & QM

Responsibilities:

• Selected by the Power Transmission & Distribution Division (PTD) management to review existing processes, resolve existing issues, suggest SAP configuration changes, raise integration issue and to advice the best business practices for Production Planning, Materials Management, Inventory Management, Quality Inspections & s and Product Costing.
• Reviewed the PP implementation of Confidential ’ SAP system (SPIRIDON) along with other related modules i.e. MM, QM, FICO & SD and actual Planning and Production processes
• Reported discrepancy in the existing system, made suggestion to adopt the Sales and Operations Planning for forecasting and demand management
• Suggested solutions for problems faced in the existing system
• Suggested Configuration, Business Process change and reporting requirement
• Trained the users according to new processes
• Requested by Automation & Drive Division (A&D) to carry out the similar study for them

Confidential

SAP PP Supervisor

Responsibilities:

• Supervised the team of two consultants for the complete lifecycle implementation of SAP Production Planning for Process Industries (PP-PI) business processes and configuration relating to Sales and Operations Planning, Demand Management, Materials Requirement Planning, Process orders and Management Reporting.
• This was the first implementation in Pharmaceutical Industry and SAP PP-PI functionalities were explored for the first time in Confidential that helped our company to secure another project of Getz Pharma.

Confidential

Team Lead PP

Responsibilities:

• Worked as Solution Architect for 5 automobile and 2 cement manufacturing companies responsible for integration of PP with Product Costing and Materials Management.
• Engineered a process for material staging where complete tracking records were kept for transfer posting at shop-floor with to production orders and resolved a major issue.
• Engaged in the configuration, system testing, integration testing, User Acceptance Testing, of the business key users and end users and post go-live support

Confidential

Bid Analyst & PP Supervisor

Responsibilities:

• Prepared the Plan for the RFP bid for SAP Oil & Gas downstream processes of SAP Financials, Controlling, Plant Maintenance, Asset Management, Sales and Distribution, Production Planning, Material Management, Quality Management and Human Resources. Supervised implementation of production processes for the Lubricant Oil business.

Confidential

Project Manager / MM/PP Team Lead

Responsibilities:

• Managed the optimization of existing SAP processes and configuration for SD, PP and MM modules supported by SAP consultant from Singapore.
• Introduced sales budgets in the sales & operations planning (SOP) area. An application was developed to transfer the sales planning to demand management. Final SOP figures are used as the basis to run Heijunka Application.

Confidential

SAP Consultant PP

Responsibilities:

• The project was managed by SAP Malaysia (SAP). SAP hired the local support from Confidential . Selected by SAP Project Manager to support the PP Lead consultant. Fourth life cycle implementation with unique experience of working with SAP consultants form Malaysia in Pakistan.
• Learned how SAP Malaysia was managing a project, arranging blueprint review workshops and weekly review meeting, resolving disputes & maintaining issue log and change requests, and finally how to wrap-up the project.
• Acquired the skills in LSMW, CATT, InfoPak software and Change Management.
• Prepare Business Blueprint Documents for Production Planning Module
• Map actual business processes in SAP and perform FIT/GAP Analysis
• Configure and customize PP functionalities. PP scope includes:
• Demand Management; Capacity Planning; Material Requirement Planning; Shop Floor Controls; Engineering Change Management
• Prepare Functional Specifications for ABAP development
• Conduct Unit Testing and Integration Testing and to develop User Manuals
• Provide Post go-live Support

Confidential

Team Lead PP

Responsibilities:

• Thal Engineering was engaged in manufacturing of auto air-conditioners and wiring harness under license from Denso Corporation-Japan and Furukawa Electric-Japan respectively.
• Third life cycle implementation of PP and MM that were implemented in Denso Air Conditioner (Discrete Manufacturing) and Wire Harness (Repetitive Manufacturing) Plants. These plants are manufacturing products mainly for Toyota, Daihatsu and Suzuki motor vehicles.
• One of my s was the introduction of discontinued parts feature of SAP and formulated a system of smoothly stock-out old component.
• Acted as sole Production Planning Consultant
• Evaluated and re-engineered of existing production system
• Mapping all the existing business processes in SAP and finding the gaps
• Business Blueprint Documentation of all processes related to SAP
• Integration with MM, PM, QM, FI/CO & SD
• Configure and customize PP functionalities including:
• Demand Management
• Material Requirement Planning, Capacity Planning
• Shop Floor Controls & Repetitive Manufacturing
• Conducted Unit Testing and Integration Testing
• Trained Key Users on the basis of Train-the-Trainer concept

Confidential

PP Team Lead and Deputy Project Manager

Responsibilities:

• Map the business processes relating to PP & QM in SAP
• Prepare Business Blueprint Document
• Integration with MM, PM, QM, FI/CO & SD
• Customize and configure of PP functionalities. PP scope includes:
• Sales and Operations Planning, Demand Management
• Material Requirement Planning
• Repetitive Manufacturing
• Conduct Unit Testing, Integration Testing & User Acceptance Testing
• Develop Functional Specification for Applications; Forms in SAP Scripts and Smart Form, data upload programs and ABAP reports
• Train Power Users on the train-the-trainers concept & Post go-live Support

Confidential

PP Consultant

Responsibilities:

• The project scope included FICO, SD, MM, PP, PM, QM & HR modules. At ICI Chemicals and Pharmaceuticals Business the project team followed ASAP (Accelerated SAP) methodology, which provides a state of the art Roadmap for implementation. First complete life cycle implementation. Applied the experience gained at Confidential Limited to make it a successful implementation and achieved all milestone on time.

Confidential

Bid Analyst

Responsibilities:

• Responsible to prepare the Plan for the IS Oil & Gas upstream processes for SAP Financials, Controlling, Joint Venture Accounting, Production Revenue Accounting, Plant Maintenance and Asset Management, Sales and Distribution, Production Planning, Material Management, Quality Management and Human Resources.

Confidential

PP Consultant

Responsibilities:

• Supported team lead in the configuration of PP material master, bills of materials, work centres and routing.

Confidential

SAP PP/MM Consultant

Responsibilities:

• Implemented Procurement & Production Planning Modules at Confidential Limited as Assistant SAP Consultant in the business units for manufacturing paper & paperboard, corrugated cartons, packaging material and tissue paper products. The project scope was FI-CO, SD, PP, MM, PM and HR modules.
• First project, joined at the end of Build Phase to support key user . Later on handled the PP module and provided post go-live support for 10 production plants. Designed the process for subcontracting that is considered as an . Designed Management Reports for the Production Manager and General Managers.
• Worked with the Planning Managers to design functional specifications for the development of Business Reports to monitor production, production targets, efficiencies, scrap and packaging for Management reporting.