Assembly Engineer Resume Anderson, SC - Hire IT People

SUMMARY:

An engineering professional with extensive plastics background specializing in productivity and OEE improvement, identification and elimination of waste, visual documentation of processes and a history of success in reducing operating costs using Lean Manufacturing techniques coupled with exceptional trouble shooting and problem solving skills.

PROFESSIONAL EXPERIENCE:

Confidential - Anderson, SC

Assembly Engineer

Responsibilities:

Installation and validation of robotic plastic welding and assembly equipment for Tier One automotive supplier with better than 99% uptime one full year after 2013 launch.
Integration of additional tooling during plant shutdowns for new product launches scheduled for July 2014, December 2014 and April 2015.
Development of operator and maintenance work instructions for all launches, including training of personnel.

Confidential - Carrollton, GA

Continuous Improvement Engineer

Responsibilities:

Developed capacity database for all production operations to provide the ability to analyze the impact of part volume increases and quoting.
Re-engineered paint line un-load operation to reduce walking and improve overall efficiency by 7%.
Created new design for part conveyor to improve ergonomics by elimination of bending at waist caused by traditional belt.

Confidential - Monroe, GA

Production / Quality Manager

Responsibilities:

Implement improvements to reduce waste 10% for unbalanced process by establishing “mini runs” for plastic bottles due to downstream equipment constraints.
Implemented and maintained an Excel based productivity reporting system using Overall Equipment Effectiveness (OEE).

Confidential - Grand Rapids, MI

Continuous Improvement Manager

Responsibilities:

Implement improvements to reduce waste by 1.5% by DOE testing of injection molding processes.
Determined modifications to existing equipment and designed automation for insert molding and welding of plastic parts. Built test fixtures in house to reduce external expenditures.
Responsible for preparation of quotations for bidding on new business and modifications to existing business.
Designed, implemented and maintained an Excel based system to monitor and analyze recurring cost for all product lines.
Performed line balancing activities and studies to identify bottleneck operations using Lean-Manufacturing principles. Reduced number of operators required from 3 to 2 and from 2 to 1 for assembly operations.

Engineering Manager

Responsibilities:

Managed a staff of three engineers direct and 15 technicians indirect supporting a production operation with 40 injection molding machines and related assembly equipment.
Developed manufacturing processes and led troubleshooting, maintenance and repair of primary and secondary tooling for a Tier One / Two automotive supplier. Reduced scrap for problem job from 10% to less than 2%.
Lead Program Management and APQP activity and was responsible for new product launch activities at the division level.

Confidential - Grand Rapids, MI

Manufacturing Engineer

Responsibilities:

Managed APQP program activity including development of injection molding and assembly processes for new product launch at the division level.
Built prototypes and developed production processes for existing and transfer programs.
Determined opportunities for tooling and process improvements for existing injection molding operations.
Prepared all operator instructions for manufacturing from 1996 through 2009 and trained personnel for customer run at rate demonstration.

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Assembly Engineer Resume

Anderson, SC

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