TECHNICAL SKILLS:

MODELING SOFTWARES: MATLAB/Simulink, GT Power

DESIGNING SOFTWARES: Catia V5, UG NX 5, Creo 2.0

MICROSOFT OFFICE: MS Word, MS Excel, MS PowerPoint, MS Project

PROFESSIONAL EXPERIENCE:

ADVANCE ENGINE SYSTEMS ENGINEER

Confidential

Responsibilities:

• Leading projects for knock mitigation and product development
• Working on piston design to reduce the crown temperature, helping in extending knock limit, reduced emissions and increase overall fuel economy
• Cylinder block designing for uniform interbore cooling
• Combustion chamber modification for better heat transfer
• Working with designers and analysis group (CFD, FEA, GT Power) for development of various engine components
• DVP&R: completing the DVP&R on different engine parts like piston, intake and exhaust valves, engine block by verifying the 2D drawings, 3D models, assembly, making prototypes, completing the trial fit, CAE analysis and vibration test.
• DFMEA: Completing the basic DFMEA on individual parts like piston, intake and exhaust valves, and engine block by using the product/service design drawings or documents to identify each component and its relationship with other components of product/service. Brainstorming possible failure modes. Making the design robust by performing FEA, vibration test.
• Managing the project milestones and deadline utilizing Microsoft Project and other management skills and tools
• Conduct Design Review for the validation of the design with all the departments like production, quality, supplier
• Regular interaction with the suppliers for part manufacturability, testing and validity.
• Working with supplier for prototype part designing and testing.
• Testing of prototype parts in Dyno and Vehicle, data collection and correlation with CFD and FEA analysis

PRODUCT ENGINEER

Confidential

Responsibilities:

• Working on base engine design development
• Involved in designing of various engine components using Pro - E (Creo 2.0)
• DVP&R: completing the DVP&R on different engine parts like coolant lines, oil pumps, water pumps, EGR by verifying the 2D drawings, 3D models, assembly, making prototypes, completing the trial fit, CAE analysis and Dyno test.
• DFMEA: Completing the basic DFMEA on individual parts like coolant line by using the product/service design drawings or documents to identify each component and its relationship with other components of product/service. Brainstorming possible failure modes. Making the design robust by performing FEA, vibration test.
• Managing the project milestones and deadline utilizing Microsoft Project and other management skills and tools
• Costing of new part based on the design and tooling change
• Root cause analysis for the failed engine components through design verification and testing
• Coordinating with suppliers for part design verification and testing.
• Diesel engine component life test and analysis
• Conduct Design Review for the validation of the design with all the departments like production, quality, supplier
• Making 2d drawings for the components as per the JDPS standards.
• Involved in development of engine components like connecting rods, camshafts, push rods.

PROJECT ENGINEER

Confidential

Responsibilities:

• Working on base engine design development
• Involved in designing of various engine components using Catia V5
• DVP&R: completing the DVP&R on different engine parts like coolant lines, oil pumps, water pumps, EGR by verifying the 2D drawings, 3D models, assembly, making prototypes, completing the trial fit, CAE analysis and Dyno test.
• DFMEA: Completing the basic DFMEA on individual parts like coolant line by using the product/service design drawings or documents to identify each component and its relationship with other components of product/service. Brainstorming possible failure modes. Making the design robust by performing FEA, vibration test.
• Costing of new part based on the design and tooling change
• Root cause analysis for the failed engine components through design verification and testing
• Coordinating with suppliers for part design verification and testing.
• Product development through designing and investigating the feasibility of parts.
• Involved in engineering, designing, and modeling of parts
• Co-ordinating with the different groups like body, transmission, for the feasibility of design for different Confidential Motors applications such as MDX and CIVIC.
• Conduct Design Review for the validation of the design with all the agencies like production, quality, supplier etc.

DESIGN ENGINEER

Confidential

Responsibilities:

• Involved in engineering, designing, and modeling of exhaust manifold sensor harnesses.
• Involved in preparing and implementing sensor installations on engine and exhaust manifolds for a new vehicle model. Project involves, designing & modeling of the sensors, packaging the sensor & modules, routing the harness path.
• Designing and modifying the powertrain parte for different Confidential applications such as Taurus, H567, F-150, Fusion, Etc.
• Design Sheet metal brackets for the installation of the wiring harness on the Engine.
• Creating assembly Instructions for the factory with the details of assembly sequence, bracket installations, fasteners, torque values etc.
• Conduct Design Review for the validation of the design with all the agencies like production, quality, supplier etc.
• Involved in engineering, designing, and modeling of PCM modules.
• Involved in preparing and implementing sensor installations on engine and exhaust manifolds for a new vehicle model.
• Developed optimal and full proof packaging designs for exhaust manifold sensor harness.
• Involved in creating assembly line illustration drawings using the Teamcenter Vismockup.
• Implemented CAD & drafting and engineering standards.
• Performed detailed analysis in implementing the packaging, ergonomics and serviceable standards while packaging the sensors.
• Worked with PTO engineers on DVPR's, DFEMA's.