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Consulting Mechanical Engineer Resume

San Antonio, TX

PROFESSIONAL EXPERIENCE:

Confidential, San Antonio, TX

Consulting Mechanical Engineer

Responsibilities:

  • World Leader in Auxiliary Aerospace Equipment. Multi - Aircraft with Large contracts with Confidential and USA air force with more than 5000 advanced engineering personnel
  • Responsible for reverse engineering designs and carrying out analysis, practices, and processes for all components of B52 Bomber bomb delivery system including hydraulic drives, pumps, gearboxes, shafts, bearings, breaks, valves, seals, and electronic components.
  • Prepare all engineering 3D models and drawing for CDR meetings and presentations, specifications, manuals and set the quality, and engineering standards for the products.
  • Report to the head of the division.

Key Professional Software and Skills used: ProE CREO 2, Solidworks 2013, Mil's, NAS, SAE, ARP4754, ARP4761, DO-178B, 14CFR and ASTM standards. Excel, VB,PowerPoint, Word, and other MS software. Confidential certification, REVERSE Engineering, PM, IMDS, and other Management software.

Confidential, El-Monte, CA

Manager of Analysis and Verification Group

Responsibilities:

  • Responsible for evaluating engineering designs and carrying out stress analysis practices and processes for all Confidential products (Refueling and Service POD’s, Bomb Racks making recommendations and presenting results in an Confidential stress certification report for airworthiness’ format.
  • Manage projects to ensure completion within the allocated time schedule and budget allowed. Prepare for CDR meetings and presentations and set the quality, engineering standards and manuals for the products. Report to the Engineering Director of the company.
  • Initiated the saving of about $2,000,000 of parts by implementing simple design change can be carried on those parts
  • After in-depth review and design analysis of some of the components made design modifications which are introduced to eliminate fatal faults in some existing Bomb racks.
  • Supervise and checked the design and stress analysis of Primary and Secondary POD structures and their attachments to airplanes
  • Directed technically a cross-functional team of 6 engineers, through team building, project tracking and extensive training, which resulted in successful on-time and under budget project completion.

Key Professional Software and Skills used: Catia, ProE, Pro-mechanica, Nastran, Patran, Abaqus,CAESAR, Mil's, NAS, SAE, ARP4754, ARP4761, DO-178B, 14CFR ASME B31.* and ASTM API, OSHS standards. Excel, PowerPoint, Word, Access VB,and other MS software. Stress reports and Confidential certification. Enovia, SAP, Groove, PM, IMDS and other Management software. FMEA, Composites, Design optimization for cost/weight, inspection and other design criteria.

Confidential, Kalmazoo, MI

Consulting Stress Engineer

Responsibilities:

  • Responsible for evaluating engineering designd and carrying out stress analysis practices and processes, making recommendations and presenting results in an Confidential stress certification report format.
  • Report to the Manager of Reliability of the company.
  • Initiated the saving of about 2000 hours of engineering time in the modeling of the components by directly implementing the commercially available transferring software resulting in saving of about $500,000 capital investment, and 4 months of project delay.
  • After in-depth review and weight optimization of some of the components some design modifications are introduced which reduces the weight of the system by more than (3 Lb for pumps and 2 Lb for filters) from the target weight and which are rewardable by $1,500,000 from Confidential (at $300,000/Lb bonus rate).
  • Directed technically a cross-functional team of 6 engineers, through team building, project tracking and extensive training, which resulted in successful on-time and under budget project completion.

Key Professional Software and Skills used: Catia, ProE, Pro-mechanica Ansys, Cad-fix, Nastran, Patran, CAESAR, Mil's, NAS, SAE, ARP4754, ARP4761, DO-178B, 14CFR ASME B31.* and ASTM standards. Excel, PowerPoint, Word, Access, VB,and other MS software. Stress reports and Confidential certification. Enovia, SAP, Groove, PM and other Management software. FMEA, Composites, Design optimization for cost/weight, and other design criteria.

Confidential, Duluth, MN

Systems Engineer

Responsibilities:

  • Responsible for evaluating engineering designs and carrying out flow and thermal analysis practices and processes for the SR-22 airplane environment control system, making recommendations and presenting results in an engineering report format.
  • Reported to the Chief Engineer of the plant.
  • Initiated the saving of about 200 hours of technical assembly time per plane by suggesting the installation of network lines on all the planes on the production line, resulting in saving of about $20,000 per plane in capital investment, and reduced the installation time of the option by 2 weeks resulting in a better customer satisfaction response.
  • Built a component selection matrix and optimization study to the environment control system which can be used for a better design and layout for the next generation of the plane

Key Professional Software and Skills used: ProE wildfire CFD and Sheet metal CAD program SOLIDWORKS, Mil's, NAS, SAE and Intralink pkg

Confidential, Herrin, IL

Project Engineer

Responsibilities:

  • The components responsible of the poor performance were identified by experimental testing and the design changes were recommended bringing the warrantee claims to the level prior to the increase, resulting in about $900,000 profit improvement per year.
  • Long term improvements and solutions were also introduced which could reduce the warrantee claims by another $800,000 further down the line and consequently resulting in another $800,000 profit improvement per year.
  • An estimate of the dynamic coefficient of friction wear testing was required for properly modeling plastic components of a rotating assembly, saving Confidential did not have the necessary equipments. Arrangement was made to carry out the testing at the Illinois Southern University facilities which results in savings of more than $100,000 of capital investment and more than a 6 month of project delay.
  • Directed a cross-functional team of 4 engineers and 3 technical personnel, arranged for some testing to be carried out at the Illinois Southern University labs due to the lack of the equipment, which resulted in a successful on-time and under budget project completion

Key Professional Software and Skills used: 3D ProE, SAE, AUTOCAD, were used for modeling. Pimento and HP Delta300 for Data acquisition

Confidential, Danville, IL

Project Manager

Responsibilities:

  • Machine Design and Project Management of multiple projects including:
  • Dynamic Systems Analysis of Drive trains, Gear trains, and bearings
  • Design of such systems as Turbocharger for a passenger car with V8 engine to increase engine power and consequently acceleration.
  • Worked directly with customers to prepare appropriate design concepts. Prepared schedules to show the total time and budget allocated to the program and called for meetings to monitor projects' progress. Established manpower requirements, task definitions and timetables for approved projects to control cost.

Key Professional Software and Skills used: CATIA 4, 5, Pro-E, ANSYS, SOLIDWORKS, CFD, GD&T and SAE

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