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Mechanical Engineer Resume

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Troy, MI

TECHNICAL SKILLS:

  • CatiaV5
  • Solid Works
  • Ford - Fides
  • Hyperworks
  • Hypermesh
  • Process Simulate
  • PTC CREO
  • Pro-e (Licensed)
  • Microsoft Office
  • MATLAB (GUI)
  • ANSYS
  • ABAQUS
  • AutoCAD
  • LS DYNA
  • PowerSpec and Cura (3D printing).

WORK EXPERIENCE:

Confidential, Troy, MI

Mechanical Engineer

  • Responsible for complete mechanical design following customer specifications (Catia v5, Fides, AutoCAD)
  • Designed the ergonomic frames, and fixtures for customer tooling and product keeping in mind the usability and handling by workers inside an assembly plant
  • Simultaneous Engineering: Interacting with design team for BIW components and assembly design for manufacturing related to the best manufacturing methodology, technology & lean processes
  • Equipment Procurement: Interacting with purchasing department, to make sure all materials comply with applicable standards, specify tooling and equipment to assure process capability and safety
  • Modified the tooling based upon change equipment used in process (spot welding, arplas welding, glueing, hemming etc)
  • Responsible for applying kinematics on fixtures, tooling and products for all the processes on Process Simulate for the simulation of the overall working BIW assembly
  • Resolving technical mechanical problems during the project
  • Reviewing the safe operation and ergonomic requirements of the systems
  • Managing technical project information and the Technical Construction Dossier (TCD) (in cooperation with Project Engineer)
  • Working with Auxiliary software such as Robot Payload programs (KUKA, Comau, Fanuc)

Research Engineer

Confidential, Detroit, MI

  • Studied the mechanical properties of batteries, and various destructive tests.
  • Mechanical impact testing on pouch cells for various substitute applications of Li - ion batteries
  • Working on compression tests using MTS TableTop in predicting the nature of failure for the batteries.
  • Tested the behavior of various composite materials under loading conditions like flexural, impact, fatigue, MODE I & MODE II Fracture Toughness Tests on MTS Equipment
  • Extensive literature reviews on composites’ behavior on damage tolerance, impact loading, thermal properties, and various damage criteria
  • Structural design and calculation for the structural integrity and fail safe

Product Engineer

Confidential, Macomb, MI

  • Designing of Spring Compression system to help shorten the assembly time
  • Worked in a team in designing (ProE/Creo) a spring compression system for truck which could be mounted on the chassis
  • Performed FEA on frame to exert equal pressure via hydraulics on the A-Arms
  • Coordinated with manufacturing team for the ease of manufacturing the design and used GD&T
  • Designed mounts for chassis as required by the system
  • Designing of a rail system for material transportation
  • Built concept of the rail system, feasibility of material reaching maximum stations with an ease
  • Optimized the load carrying capacity of rail by using design and mathematical principles
  • Product development
  • (Creating LEGO-Type clamps and fixtures which could have improved structural stability and load carrying capacity compared to the competition as well as existing products)
  • Researched, designed(Pro-E), and developed engineering concepts for new and existing products
  • Recommended modifications to improve the fatigue life by performing FEA (ABAQUS & Hypermesh)
  • Worked with Chassis systems, designed suitable mounts and fixtures for the ‘solutions’ when needed
  • Used 3D printing for prototyping

Graduate Teaching Assistant

Confidential, Detroit, MI

  • Taught designing on CATIA v5 and FEA on ABAQUS, Hypermesh and ANSYS modeling tools
  • Concept building of students to learn more about product development and manufacturing
  • Guided the Students in their innovative projects, manufacturing of their prototype

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