Mechanical Engineer Resume
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Troy, MI
TECHNICAL SKILLS:
- CatiaV5
- Solid Works
- Ford - Fides
- Hyperworks
- Hypermesh
- Process Simulate
- PTC CREO
- Pro-e (Licensed)
- Microsoft Office
- MATLAB (GUI)
- ANSYS
- ABAQUS
- AutoCAD
- LS DYNA
- PowerSpec and Cura (3D printing).
WORK EXPERIENCE:
Confidential, Troy, MI
Mechanical Engineer
- Responsible for complete mechanical design following customer specifications (Catia v5, Fides, AutoCAD)
- Designed the ergonomic frames, and fixtures for customer tooling and product keeping in mind the usability and handling by workers inside an assembly plant
- Simultaneous Engineering: Interacting with design team for BIW components and assembly design for manufacturing related to the best manufacturing methodology, technology & lean processes
- Equipment Procurement: Interacting with purchasing department, to make sure all materials comply with applicable standards, specify tooling and equipment to assure process capability and safety
- Modified the tooling based upon change equipment used in process (spot welding, arplas welding, glueing, hemming etc)
- Responsible for applying kinematics on fixtures, tooling and products for all the processes on Process Simulate for the simulation of the overall working BIW assembly
- Resolving technical mechanical problems during the project
- Reviewing the safe operation and ergonomic requirements of the systems
- Managing technical project information and the Technical Construction Dossier (TCD) (in cooperation with Project Engineer)
- Working with Auxiliary software such as Robot Payload programs (KUKA, Comau, Fanuc)
Research Engineer
Confidential, Detroit, MI
- Studied the mechanical properties of batteries, and various destructive tests.
- Mechanical impact testing on pouch cells for various substitute applications of Li - ion batteries
- Working on compression tests using MTS TableTop in predicting the nature of failure for the batteries.
- Tested the behavior of various composite materials under loading conditions like flexural, impact, fatigue, MODE I & MODE II Fracture Toughness Tests on MTS Equipment
- Extensive literature reviews on composites’ behavior on damage tolerance, impact loading, thermal properties, and various damage criteria
- Structural design and calculation for the structural integrity and fail safe
Product Engineer
Confidential, Macomb, MI
- Designing of Spring Compression system to help shorten the assembly time
- Worked in a team in designing (ProE/Creo) a spring compression system for truck which could be mounted on the chassis
- Performed FEA on frame to exert equal pressure via hydraulics on the A-Arms
- Coordinated with manufacturing team for the ease of manufacturing the design and used GD&T
- Designed mounts for chassis as required by the system
- Designing of a rail system for material transportation
- Built concept of the rail system, feasibility of material reaching maximum stations with an ease
- Optimized the load carrying capacity of rail by using design and mathematical principles
- Product development
- (Creating LEGO-Type clamps and fixtures which could have improved structural stability and load carrying capacity compared to the competition as well as existing products)
- Researched, designed(Pro-E), and developed engineering concepts for new and existing products
- Recommended modifications to improve the fatigue life by performing FEA (ABAQUS & Hypermesh)
- Worked with Chassis systems, designed suitable mounts and fixtures for the ‘solutions’ when needed
- Used 3D printing for prototyping
Graduate Teaching Assistant
Confidential, Detroit, MI
- Taught designing on CATIA v5 and FEA on ABAQUS, Hypermesh and ANSYS modeling tools
- Concept building of students to learn more about product development and manufacturing
- Guided the Students in their innovative projects, manufacturing of their prototype
