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Lead Design Engineer Resume

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Attleboro, MA

Objective:

Develop challenging new products in a collaborative environment that will leverage my expertise in Design and Manufacturing knowledge

Demonstrated Capabilities:

  • Six Sigma Green Belt Certifieddesign engineer focusing on manufacturing processes
  • Experience in modeling and simulations to reduce development cycle time
  • Reverse Engineering systems to understand and better optimize product and processes
  • Productive team player and independent contributor
  • Efficient technical communication with customers, suppliers and coworkers

Professional experience

Mechanical Designer, Texas Instruments / Sensata, Attleboro, MA 2000 Present

Lead Design Engineer - Confidential

  • Developed and validated simulation of ASICs and Calibration processes to predict and optimize sensor accuracies and reduce calibration algorithm development time by 50%.
  • Designed a hermetic packaging for the pressure transducers to be used in applications where the connector is exposed to liquids
  • Conceptualized, designed and implemented optimized threaded high pressure connections
  • Analyzed non-linearly responses to eliminate excessive output signal error

Lead Design Engineer - Confidential

  • Redesigned packaging of hall effect sensors to transition a labor intensive manufacturing process to a more automated approach

Lead Design Engineer- Confidential

  • Facilitated efficient moving of 12 highly automotive component production lines to Mexico maintaining quality and assuring product delivery, in parallel with coordinating the requirements of management, Mexican manufacturing, six customers and suppliers
  • Upgraded and developed several new designs to comply with new European standards

Design Engineer - Confidential

  • Designed six new automotive pressure sensors using one and two shot over mold techniques
  • Compiled and executed Advance Product Quality Planning requirements including Failure Mode and Effect Analysis, Control Plans, Problem Resolution and Report, IMDS, etc.
  • Created novel designs for two new business opportunities, commercialized one
  • Developed sealed switches for the transmission environment

Confidential,Cambridge, MA, 1998 2000

  • Designed, fabricated, installed, tested and validated the 14 ton mechanical shutter and 16 ton door currently in use at the MIT/U-Mass nuclear medical research facility

Education:

  • Masters of Science in Mechanical Engineering, 2000
  • Bachelors of Science in Mechanical Engineering with honors, 1998

Software: Solid Works; Auto CAD, linear FEA modeling; MS Office, Excel, Access, Project; Unix; OSX, APIS (FMEA); Math Cad; Minitab; Matlab, BoltCalc

Certification:Six sigma Green Belt

Honors:Tau Bata Pi Honor Society, Cum Laude Honor Society, Boston Globe Gold Key award for fine arts in photography, The Rivers School Alumni Math Prize, The Rivers School Science Prize, The Rivers School Fine Arts Prize

Activities:Volunteering at local living history museum; Fencing; Bee keeping; Iceboating; Cyclist; Gardening; Home renovation; Motorcycle restoration

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