SUMMARY:

• 6 years of experience in design, engineering and product development using PLM tools like Pro - E, Solid works, ANSYS etc.
• Strong understanding of statistics and using the analysis tools to analyze the existing data and forecasting
• Experience in working with medical device industry and with FDA regulated industries
• Modelling and Optimization of designs using CAD, CAM, CAE tools
• Experience in using MCAD and PLM tools like Pro-E/CREO, Solid works, NX, Inventor, Wind chill and Product center
• Expert Knowledge in Statistical Process Control (SPC), BD analysis and DFM techniques.
• Hands on experience with industrial Robots and Robotic components.
• Extensive experience in all phases of Product Development Life Cycle (PDLC) including identification of business needs and constraints, collection of requirements, detailed design, implementation, testing, deployment and maintenance.
• Have a strong knowledge on custom robotic and automation projects.
• Solid understanding of manufacturing processes - 3D printing, machining, sheet metal, welding, laser, water jet and plasma cutting, casting, heat treating, coating, plating, fused deposition modeling, extrusion and injection molding of plastics
• Expertise in computer-aided design software for preparing drafts, sketches, specs and 2D/3D design concepts of new mechanical products and machinery equipment.

TECHNICAL SKILLS:

D esign Software: Pro-E, Solid works, AutoCAD, CATIA, ANSYS,MOLDFLOW

Programming languages: C, C++, C#, Java, R, Dot Net, SQL, PL/SQL, PLC programming, SAS, ASP.NET, HTML, PERL

Databases: Oracle 11g/10g/9i, SQL SERVER 2005/2008/2012

Operating Systems: Linux, Windows 98/2000/NT/XP

Assembly language programming: 8051, ATMEGA16.

Application Software: MATLAB 2006a - 2011b (basics), Lab VIEW, Automation studio, Atmel AVR Studio 4

Other Software/Tools: IBM Requisite Pro, Product Center, SAP, SAS, Minitab, Matlab

PROFESSIONAL EXPERIENCE:

Confidential, NJ

Mechanical Engineer

Responsibilities:

• Product Development involving CAD CAM and CAE tools
• Gathering requirements and working with packages and projects using IBM Rational Requisite Pro
• Writing queries to fetch data from the databases for further analysis
• Used ANOVA and regression analysis to find similarities between data
• Create Test programs for Instron Bluehill software using inbuilt installed SQL server and C#
• Perform Statistical analysis on tested data for forecasting on future testing.
• Create parts and prototypes using Objet 3D printer.
• Writing computer programs that produce solid structures using 3D printer
• Perform project files maintenance using PTC and Product center database tool
• Perform technical reviews and update the drawings
• Hands on experience with CREO/CAD, PMI and GD&T
• Performed technical design and development services to meter development team for diabetes care
• Gained experience in managing product development management activities including reports, plans, budgeting and pri-oritization
• Perform detailed part design and documentation using Pro-Engineer and other systems
• Solving and implementing technical solutions relating to feasibility, development, continuous improvements and product evaluation
• Demonstrated record of completing tasks in an urgent but thorough manner, teamwork and decision-making skills
• Assist with creation of new designs for blood glucose meters using Pro/Engineer and Solid works
• Performed preparing test protocols, design new test methods, design test fixtures, perform testing, compiling and making reports
• Work with Industrial Design to produce ergonomic and aesthetically pleasing injection molded parts
• Perform Tolerance analysis and Cpk studies using CETOL-6sigma, Mathcad and Minitab
• Gained experience in plastic parts design and injection molding process development

Confidential, California

Project Engineer

Responsibilities:

• Gained experience with CREO/CAD tools along with using GD&T and Model based definitions
• Updated and modified specialty instrument designs through innovative CAD modelling and drawings for orthopedic sur-geons to satisfy customer needs
• Interfaced with cross-functional teams and maintained a close relationship with SQA to deliver a superior product
• Analyzed risks associated with any discrepancies while updating specialty instruments and decides on mitigation factors to reduce the associated risks
• Gained experience in developing and remediating knee, hip and trauma specialty instruments
• Demonstrated knowledge of Risk management techniques
• Utilized design controls within the New Product Development Process (NPDP)
• Demonstrated knowledge of CAPA process, handling NCR’s and root cause investigation and identifying potential failure modes
• Worked with R&D and Quality in the identification and control of potential failure modes
• Utilized knowledge of the surgical procedures to develop innovative solutions to solve surgeon and customer needs

Project Engineer

Confidential

Responsibilities:

• Introduced a new product in belt conveyor system called the pipe conveyor which is the first of its kind in India
• Designed, analyzed the components of pipe conveyor system in Pro/E, Solid works and ANSYS
• Utilized Analytical /hand calculation, material selection for design and review
• Coordination of prototype model building with vendors to the fabrication of required tools, fixtures and test
• Assisted in maintaining the design control process, report making and maintaining logs, files such as Design History Files and Design History Records.

Design Engineer

Confidential

Responsibilities:

• Involved in Scheffler Dish Design project team for the development and maintenance of the dish and stand support
• Successfully designed and implemented the automatic solar tracking which was done using light sensors
• Successfully designed and optimized the stand for the Scheffler dish which helped in reducing lot of material
• Worked on development of year tester which is needed for the seasonal tracking of the dish
• Performed total productive maintenance for the open cast mine-3
• Implemented Just in time Inventory management
• Reduced the overall maintenance cost through effective maintenance process cycle time