Professional Skills :

• Very good knowledge & experience in Design, Development of jigs, fixtures, SPM's,Renewable energy devices like Solar heaters, Solar Air Conditionair,Rain water Harvesting etc.Also experienced in PID,HVAC & piping drawings
• Experienced in design, development of new products, packing material, & launching them in market.
• Good knowledge of process changes to improve quality & quantity.
• Capable of experience to handle computerized drawing office with software's like AutoCAD, 3D Max, Solid Works.
• Known for acquiring confidence with systems like ISO-9002, Festo Didactic, TQM, PMS, Kaizan, EPP, etc.

Work Experience:

2004 Till Date - Confidential
Manager (Design, Planning, Projects, Development & Marketing)
Managed team of 12 Draftsmen & 10 Engineers & 8 Site engineers

• Job involves design of furnaces like Bell annealing, Reheating, Roller hearth, Pit type, sealed quench, etc.
• Civil layouts, Detail drawing, Reverse engineering of imported furnaces P/I diagrams, Electrical drawings, etc.
• Planning of on going projects & coordinating with engineers using modern software's.
• Timely execution of all projects, Follow up & managing site work in co-ordination with sub - contractors.
• Development of Test Rig for Bell annealing furnace. In house testing of impellers,motors,cones,dampers,etc
• Development of Indigenous 40 HP motor having extended shaft & water cooled, achieved saving of import cost.
• Development of new cooling method for furnaces using mist cooling with tube axial fans for better efficiency.
• Developed investment cast recuperator for Bell Furnace which increased fuel efficiency by 22 %.
• Development of jigs & fixtures for enhanced quality of fabrication & machining at our works & site.
• Development of lifting fixture, locking cleats, etc for 40 HP motor to avoid damage to motor & locators.
• Investment casting for 38" Ø impeller in HU Grade with 1/8 " thickness developed first time in India.
• FEA of 38" Ø impeller & CFD (Computational Fluid Dynamics) of Bell annealing furnace.
• New customer development by using modern software's developed in house by our engineers.
• Launched new Web site of company with all new technology used for faster response & on line ordering.
• Connected with search machine for getting export enquiry for furnaces. This boosted our exports

2003 To 2004 (Total 1 year) - Confidential
Sr. Manager (Design , Planning, Projects),Managed team of 8 Draftsmen & 14 Engineers

• Job involves, designing of press tools, jigs, fixtures, testing & endurance units.
• Oil coolers for diesel engines for which reverse engineering of product designing, progressive dies, etc.
• Hydraulic & mechanical presses installation & commissioning of auto feeders, decoilers, Straightners.
• Monthly raw material planning by using software, PPC, monitoring of completion of monthly schedules, & to meet exports delivery on time with specially designed packaging.
• Projects like complete new plant with automated press line, pneumatic & mechanical feeders.

Complete layout changes to streamline production & reduce material movement, for better efficiency

1992 - 2003(Total -11 Years ) - Confidential
Managed Team of 8 Draftsmen & 6 Engineers

• Job involves Projects identification, Estimation, & Detailing up to assembly & implementation.
• As an in charge of Product development Department , to design & develop new products, tools, jigs, fixtures, blow moulds , press moulds , Design of SPM's by reverse engineering or totally new design & converting them to actual machines for in house utilization. Developed High efficiency Solar Water Heater using Borosilicate coated tubes.
• Study & implementation of process changes to increase production or for better quality.
• Time & Motion study for optimum use of resources.
• In charge of computerized design office to regulate & control all connected activities.

1990 - 1993 (Total - 3 Years) - Confidential, Projects Engineer
Worked to design, develop, manufacture, & commissioning of vacuum lifting devises
1989 - 1990 - Confidential
Started the carrier with implant training in Q.C, Design, Projects, Planning & other.

Awards & Accomplishments:

• Furnace rebuild for Borosilicate glass includes layouts, erection, & commissioning.
• Completed recuperator projects in running condition of furnace.
• Designed several jigs, fixtures, tools to increase production quality & quantity.
• Modernizing of batch plant for computerized weighing, mixing, feeding to the furnace.
• Design of stirrers, manufacturing & assembling to remove chord in the glass for better selectivity.
• ISO-9002, training, documenting, calibrating, auditing & certifying for the same, also courses like Festo Didactics Kaizan, EPP, and Diploma in Computer Management. Vibration Techniques by IIT Mumbai.
• In charge of cost control & achieved huge savings for the company in years after years.
• Successfully completed New Shed Construction of 60 M * 30 M for phase-2 Expansion for New Glass Fabrication machines near Bombay,India. Successfully completed Erection & Commissioning of Apparatus & Machine Finishing Dept. (Lab ware manufacture) at , Mumbai
• Also in charge of Design,Errecrtion & commissioning $ 3 . 5 M new factory for Seco Warwick , Bombay, India
• Won best presenter award at Solid Works seminar among top engineering firms of India.
• Appreciation letter received from Tata motors for R & D done on Battery Operated Electric cars.
• Executed Indo-Chem exhibition 2009 held at Ahmedabad & increased our marketing base with 33% more TO.

Educational Qualification:

• B.S. Mechanical Engineering