Plant Manager Resume
IA
PROFILE:
Versatile operations management professional equipped with over 20 years of success organizing processes across plants, distribution, and production. Hands - on, cross-functional leader dedicated to team development, business growth, and process improvements through budgetary excellence, P&L responsibility, and safety. Superb communicator with strong coaching, negotiating, and professional relations skills. Detail-oriented and committed to only the best in quality, service, and logistics.
AREAS OF EXPERTISE:
- Plant Operations Management
- Project Management
- Conflict Resolution
- Personnel Development
- Negotiations
- Finance & Budget
- Hiring, Training, Scheduling
- Motivating workforce
- Relationship Building
- Problem Solving/Troubleshooting
- Food Safety
- Lean Principles
- Supply Chain Management
- Inventory Control and Accuracy
PROFESSIONAL EXPERIENCE:
Plant Manager
Confidential, IA
Responsibilities:
- Govern the operations of a 100k square foot food manufacturing plant, controlling production actions, quality control, sanitation activities, maintenance, warehousing processes, and materials management.
- Implement and manage KPI’s for safety, efficiencies, service and process improvement.
- Implemented cross-shift safety committees in collaboration with the Safety Manager to improve plant OIR by 4 points.
- Successfully implemented an operations turnaround to include plant recovery following a catastrophic event.
Plant Manager
Confidential, Des Moines, IA
Responsibilities:
- Spearheaded operations across 100k square feet of a coffee roasting facility, engaging in hands-on leadership within production, quality control, purchasing, sanitation, maintenance, facility management, customer service, and warehousing.
- Handled details in shipping, utilizing detailed communications and process improvement strategies in alignment with customer expectations.
- Oversaw production processes and manufacturing materials.
- Decreased shipping times from 11.5 days to 7.5 days by initiating Lean Tools and improving communications and execution.
- Reduced shipping costs 10%
- Developed and Implemented policies for employee accountability
- Reduced shipping costs by 10%
- Secured an additional 74k pounds by re-establishing a high margin customer.
Distribution Center Manager
Confidential, Grimes, IA
Responsibilities:
- Controlled distribution operations with leadership over dock workers, order pickers, shipping, and receiving.
- Worked with local carriers and 3PLs in efforts to achieve same-day shipping goals and other timely deliveries with accuracy.
- Identified areas of weakness and implemented process improvement with special focus on team development and daily expectations.
- Managed facility and personnel responsibilities including recruiting, hiring, and training.
- Returned center to positive rating with Amazon after being previously suspended for unsatisfactory rating and poor shipping times.
Maintenance Technician
Confidential, West Des Moines, IA
Responsibilities:
- Maintained 192 acres of retail property in alignment with company standards and customer expectations.
- Communicated with tenants to ensure satisfaction of work.
- Additionally, performed project work with a focus on continuous improvement and 5S.
- Assisted in facility upkeep and preventative maintenance projects and completion of required tasks.
- Utilized Lean methods to drive change.
- Provided high-quality project management functions for several initiatives to save $65k
- Executed several improvement initiatives to enhance property appearance and guest experience
Production Manager
Confidential, Ankeny, IA
Responsibilities:
- Superintended all aspects of packaging and processing of an 800k square foot food manufacturing facility with control of an annual budget of more than $12M.
- Oversaw the responsibilities of 175 employees, both direct and indirect, coordinating actions concerning assignments, grievances, investigations, and union contracts.
- Took strides to improve processes, grow bottom line, cut labor costs, and bolster planning and scheduling.
- Developed teams and employee engagement, serving as interim Safety Manager and HR/Labor Relations Manager.
- Worked closely with R&D and Quality teams to improve product integrity and quality.
- Participated in greenfield plant startup, subsequent expansion of manufacturing area, and consolidation of 3 manufacturing plants into the Ankeny site. (Bethlehem, PA. Sparks, NE. Des Moines, IA).
- Used Lean Tools and Standard Work to reduce headcount, improve efficiencies, and save $128k annually.
- Increased efficiencies bottom line by $1.4M through better planning, scheduling, and employee relations.
- Performed successful contract negotiations to cut labor costs and achieve a passable union contract.
- Successfully Implemented SQF and HACCP programs across departments and throughout plant operations.
- Achieved Superior Food Safety Ratings with AIB, SQF and additional third party inspection bodies.
- Negotiated a liquid nitrogen contract to eliminate $130k in costs, receiving the President’s Award in ACH recognition.
