SUMMARY

• Experienced in Station Concepts including FMEA, PFC, operating sequences, time study and material flow with system layouts.
• Experienced in DFMA, Product Design & Development of Automotive sector.
• Design updates, Manufacturing drawing, drafting with 2D and 3D software.
• Experienced in Quality Control of Automotive and worked on QC parameter and tools like Pareto, Check Sheets and 4 M’s Method.
• Testing Experience - Tensile, Flexural and Impact.
• Knowledge of Manufacturing techniques including welding, stamping, molding and machining.
• Hands on experience in VISI-CAD, Catia V5, PTC Creo, SolidWorks, AutoCAD, Minitab and SAP ERP.
• Working knowledge in ANSYS and Arena - FEA & 2D analysis.
• Well-organized in Microsoft office suites - Word, PowerPoint, Excel.

PROFESSIONAL EXPERIENCE

Confidential, Michigan

Mechanical Design Engineer

Responsibilities:

• Design of new jigs, fixtures, and other related equipment for Electro -mechanical parts using VISI-CAD.
• Assisted in DFMA and process/tool development as needed.
• Assisted vendors with tooling and production parts as assigned.
• Lead and Assisted in trouble shooting of new and existing tools with GD&T, Manufacturing knowledge.
• Studies print specifications (including weld call-outs), engineering blueprints (including GD&T), tool orders, and shop data and confer with engineering and shop personnel to design tooling that meets quoted manufacturing rates and costs.
• Detailed drawings for tooling builds, manages tool geometry in database system including and exporting files to correct directories.
• Applied algebraic and geometric formulas and standard tool bits to in corporate into tool design.
• Modified tool designs according to trial or production service data to improve tool life or performance.
• Used standard design practices that are capable of high repeatability, are wear resistant and are cost effective
• Facilitated design reviews of out of house designs to keep schedules on time.
• Leads the transformation from traditional 2-D engineering drawings to implementation of 3-D PMI and 3-D tolerance analysis.

Confidential

Process Engineer

Responsibilities:

• Independently managed design change projects, product sustenance activities, supported new product development, product lifecycle management and represented as a core team member for the project.
• Extensive use of Creo 2.0 to create & update part, assembly CAD models and drawings of injection molding & sheet metal parts for production & using Geometric Dimensioning and Tolerance (GD & T) techniques adhering with ASME Y14.5M-2009 standard and performed tolerance stack-up analysis.
• Studied the Motor plant’s layout and analyzed the possible outcome for the establishment of a new manufacturing facility.
• Recorded, Analyzed and Calculated the Cycle time as well as Setup time for each process in the production of the motors.
• Employed analyzing tools like FMEA and PFC to find area of rejections and worked on those defects to determine the solutions.
• Analyzed the defects in the current plant layout and production, and determined areas of improvement for the new production facility and simulated the facility layout using Arena Software.
• Carried out product testing to verify the functional performance to ensure changes made to the product matched the product specification and interpret the results, graphs to make statistical conclusions and write reports.
• Implemented Shortest Processing Time (SPT) for the first time to improve the efficiency of production.

Confidential

Testing Engineer

Responsibilities:

• Recorded, Analyzed and Calculated the Cycle time as well as Setup time for each process in the production of the cooling towers.
• Worked within the Test Engineering Department assigned to customer projects and internal R&D initiatives.
• Responsible for the engineering specification, design, integration, and commissioning of cooling tower test equipment.
• Analyzed and diagnosed root cause problems across engineering disciplines.
• Provided technical reports based on product mapping and test development studies.

Confidential

Manufacturing Engineer

Responsibilities:

• The objective of my project was to identify the leak areas of the CAB and hence improve the Quality of the LCV (Light Commercial Vehicle) CAB.
• Updated design of products currently in market to reduce material and simplified design by use of DFM, DFA techniques and decreased cost of final product.
• Active in Prototype development of new products, resolved product field failure issues via root cause of failure, fixture design, FMEA creation/ update, and GD & T techniques adhering with ASME Y14.5M-2009 standard and performed tolerance stack-up analysis.
• Recorded, managed and analyzed the production data in the Cab Weld, Cab Paint & Cab Trim Sections.
• Implemented 4 M’s Method to study causes of major unsatisfactory quality issues, set protocols, and worked on those issues to identify possible improvements.
• Results included improved Straight Pass Percentage of LCV Cabins from 14% to 50%.

Confidential

Mechanical Engineer

Responsibilities:

• Worked in the design cell that has a Design & Development wing.
• Employed in Shell Division, where the body shell and bogie assemblies are done.
• Active in Aesthetic division where furnishing the interior of the train coaches take place.