Manufacturing Design Me-tooling Design Resume
Greensboro, NC
SUMMARY:
- Accomplished engineer with years of experience in aerospace Mechanical Structures and Interiors Structures environment;.
- Adept at developing and expediting key engineering projects from beginning to completion as Project Engineer and Manufacturing Engineer.
- Highly skilled in manufacturing, design engineering, process engineering.
- Secret Clearance can easily be restored and is a Confidential .
TECHNICAL SKILLS
Software Skills: Design and manufacturing work done on Catia V5 and Catia V6 (see Boeing, Confidential, Spirit Aero) Catia V5 (18,000 hrs) Teamcenter (6000 hrs). Delmia (1000 hrs), Solumina (1000 hrs), MES (5000 hrs)., SAP data base; Enovia Data base management system. Extensive experience with Microsoft Word and Power - Point. Microsoft Excel, Microsoft office, Microsoft outlook, Microsoft windows, Microsoft active, Microsoft access, Microsoft visio.
PROFESSIONAL EXPERIENCE
Confidential, Greensboro, NC
Manufacturing Design ME-Tooling Design
Responsibilities:
- Catia and teamcenter focal point. The design engineer on the floor.
- Design ME position: Liaison between DE and Floor ME to work details between both staffs.
- Created brand new planning (routers) to assist floor techs to complete job assignments leading to completion of aircraft assemblies.
- As Design ME - worked CR’s, Answered CRs, created CRs; Attended CCBs (change board) for CRs; Assisted Design Eng staff for Integration and Structures to bring resolution to Design complications.
- Work with COS; thus creating the COS, updating COS and Adding Customer requirements to COS (condition of Supply).
- Worked on shop Floor as redliner and coordinator with Shop Floor Technicians as Design ME..
- On teamcenter: covered the backlog; worklists maintaining Design ENG revisions within requirements leading to ultimate release of new REVs.
- Put together presentations for DRB and Managerial staff to review.
- Attended MCB meetings to reposition routers for aircraft from one position to another.
- Worked with Design ENG staff to create ENG revisions needed for shop floor requirements.
- Acted as mentor for new ME employees.
- Coordinated new Design requirements with DE staff for a better product.
- Worked within LEAN environment to cut back costs.
- Worked to create DFM to cutback time on manufacturing within shop floor work cells.
- Assisted others as team player thus aiding other team members as mentor when needed.
- Performed duties as a Floor ME. Redlined documents.
- Coordinated requirements with the Design ME staff.
- Worked Catia V5 on design ideas and change requirements.
- Coordinated with Liaison on requirements needed for Routers.
- Written Tool Request forms Created tooling concepts using Catia V5.
- Created brand new tool concepts and then turned them in to Tooling models and ultimately tool drawings and models to be released thru teamcenter.
Confidential, San Diego, CA
Structures and Composites
Responsibilities:
- Project engineer. Reported to engineering manager to reveal status of engineering orders and progress with new design.
- Guided and directed new hires on projects to start and complete and on what dates and hours allocated to finish projects.
- Manufacturing Tooling and parts for creation of Inlet Fan Cowls; Thrust reverser full assemblies; All composite and machined and sheet metal parts for GE engines. Project Engineer with GE/Goodrich.
- Designed Tooling for the engines using catia v5. Released into database. FAJs, DT tools.
- Attended 25 percent, 50 percent and 75 percent reviews.
- Worked manufacturing issues with shop floor; leading tooling team to design new tools, to create new engineering designed parts.
- Worked with 747-8 program on engine parts using Catia V5 and Enovia V6 (DWB). Coordinated with Supplier as company Rep.
- LEAN engineering and manufacturing principles were used to create all engine parts. Work with cross functional teams. evaluated parts and assemblies using test equipment and performing methods of improvement to complete new configurations.
Confidential, Hurst, TX
Structures and Composites
Responsibilities:
- Acted as Project Engineer. Initiated meetings using DRBs and Safety issues as focal points for session.
- Worked with team members to finalize new ideas and place them into new design. Using FAA requirements as guideline for all design and manufacturing.
- Worked new design packages interfacing with the design staff and manufacturing staff using FAR PART reqmts as guideline.
- Created design reports for DRB reviews.
- Lead the use of engineering methods- simulation with computer dynamics.
- Created presentations for design review and tooling review materials
- Worked with Suppliers on coordinated interface between Design ENG and Supplier
- Developed and maintained EBOMs for group from Enovia driven requirements.
Confidential, Wichita, KS
Design Engineer
Responsibilities:
- Attended kick off meetings to inform and reaffirm milestone (GANT Charts), stakeholders and key issues related to project. Acted as Project Engineer.
- Ensured project scope is understood and completed prior to customer review.
- Prepared work instructions for Manufacturing Operations and participate in the preparation of Manufacturing Engineering Statements of Work (MESOW)
- Created final check packages for checking staff. Determined FAA worthiness.
- Lead the use of engineering methods- simulation with computer dynamics.
- Compiled information and created work break down structure.
- Created presentations for design review and tooling review materials.
Confidential / Boeing Aircraft, Grand Prairie, TX
Manufacturing/Design Engineer
Responsibilities:
- Attended kick off meetings to inform and reaffirm milestone (GANT Charts), stakeholders and key issues related to project. Acted as Project Engineer.
- Ensured project scope is understood and completed prior to customer review.
- Managing design, testing and manufacturing schedules.
- Called design review board meetings for tooling design and manufacturing for production parts with production tools.
- Designed concepts of Shop Floor Tools, such as MITs, FAJs, MSCs, LJs, MRJs and carts, LMs, PLTs, BAJs. These tools hold composite assys for tech work.
- Created root cause mean determination for special projects on floor.
- Created flow charts and structured diagrams to similate optimal process designs.
- Work with analysis and design of value stream.
- Worked with Risk analysis to determine critical path, project and product lead time, material and product transportation.
- Answered Corrective actions and Rejection reports using MES (CAPPS).
- Implemented LEAN principles to crew and manufacturing team to ensure quality per economic valued items.
- Created Statements of Work (SOWs) for new projects for supplier contracts and created offload packages for tooling and parts.
- Worked in bonding room to become a Specialist in composite materials to install into bonded assemblies. Use of Catia V5 and NC programming.
- Created designs with planning for Wire routing and electro-mechanical rework, this included wire routes and diagrams, and bracket installation for power.
- Offsite representative for Spirit and Boeing working with suppliers and offload contractors. Coordinated with Supplier as company rep.
- Worked Laser / Light table programs placing models onto tooling and placing prepreg onto tool.
- Coordinated with Tooling to create Tooling for layups.
- Process improvements for Composite shop. Trimming prepreg. Marking locations for trim on tool to decrease prepreg delaminations.
Confidential
Flight Test Engineer
Responsibilities:
- Designed, managed and ran design projects for B2 instrumentation, in charge of LAB. Additional responsibilities included work for the Flight Test Department as Project and Design Engineer, creating Work Breakdown Structure Diagrams and flow charts, histograms charts for reviews and meetings.
- Worked instrumentation computation on flight data for B2s on flight line at Edwards. Utilized FAA and MIL requirements for projects.
- Participated in Design Review Board Meetings and prepared materials in PowerPoint Acted as Project Engineer.
- Work with data acquisition instrumentation on Flight performance using strain gauges and potentiometers to measure data on flight worthy items under investigation.
- Provided Liaison Support at Edwards air base, the primary location for the B2 program, to create and install new floor configurations including ducting and cooling systems.
- Designed and created structural members (instrumentation racks using aluminum and titanium parts) floor mounts (to contain cabinet and racks), hard points (for floor panel to install bulkheads and racks). Created wiring diagrams and wiring flow charts for current direction, location of breaker boxes;
- Created test equipment racks to be utilized by flight test.
- Offsite liaison coordinator for NG with Edwards Airforce base.
- Knowledge of Material Requirements Planning / Enterprise Requirements Planning.
Confidential
M&P Liaison-Design Group Engineer
Responsibilities:
- Created mechanical design drawings for metallic’s on bonded assemblies. Worked all issues on design for bonded assemblies for updates and redesigns. Worked with cocured ribs and installation, bonding adhesives, filming adhesives, test verifilm for resubmit to engineering for further reviews. Liaison Activity as Liaison Engineer.
- MRB Authority for approval of dispositions and repair tags in shop for leading and trailing edge bonded assemblies including composites, core and bonded assemblies, antennas installations, metallic mechanical assemblies. Determined the extent of flight worthiness of TE and LE bonded assemblies for UST, RADAR, X-ray and other tests.
- Responsible for planning coordination; equipment location on shop floor.
- Designed and created bonded assemblies for leading and trailing edges on rudder, flaps and wings. Composite parts and core assemblies designed on V5.
- Answered Corrective Action Tags with Quality Control and inspection team.
- Fluent in CAD design CATIA V5.
- Worked all Liaison activities as MRB liaison Engineer.
Confidential, Waco, TX
Aeronautical Engineer
Responsibilities:
- Worked extensively with seating and divans using pro engineer. Created SCDs for AMP to complete on detail level. Revealed structure of seat with finish for the exterior: such as leather, suede, cloth, etc.
- Design of the plastic to be placed into seating assembly. All seats custom to fit per customer- Sultan of Brunei.
- Worked with offload supplier - Reese Design on the SCDs for interior modification package configurations. These interiors designs and SCDs were created for customers from the UAE, Brunei and Dubai for elaborate interior configurations. Cabinets, Sidewalls, Custom Lighting including light rope configurations. Coordinated with Supplier to bring TEMPeffective product to OEM.
- In addition to designing cabinets and sidewalls, I had created; planned and designed all the bulkheads including decorative panels and light installations included inside bulkhead using Pro Engineer. Worked with INT group.
- Created all ceiling panels and assemblies for custom overhead ceilings, this included, the eggcrate structure design of composite panel framework to hold the ceiling panels and devices.
- Green Belt certified.Fluent in CAD design CATIA and Pro Engineer